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V. Focused Fundamental Research - EERE - U.S. Department of ...

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V.E Cell Analysis, Modeling, and Fabrication (DOE)<br />

Duong – DOE<br />

V.E Cell Analysis, Modeling, and Fabrication<br />

V.E.1 Electrode Fabrication and Failure Analysis (LBNL)<br />

Vincent Battaglia (Principal Investigator)<br />

Lawrence Berkeley Nationl Laboratory<br />

1 Cyclotron Road<br />

M.S.70R0108B<br />

Berkeley, CA 94720<br />

Phone: (510) 486-7172; Fax: (510) 486-4260<br />

E-mail: vsbattaglia@lbl.gov<br />

Start Date: October 1, 2009<br />

Projected End Date: September 31, 2013<br />

Objectives<br />

· Develop fundamental understanding <strong>of</strong> the effect <strong>of</strong><br />

electrode fabrication procedures on cell performance.<br />

· Develop techniques for evaluating cell failure.<br />

· Provide full- and half-cell evaluations <strong>of</strong> materials<br />

with the potential to improve energy density or life<br />

over the baseline.<br />

Technical Barriers<br />

Electrode performance as a function <strong>of</strong> electrode<br />

fabrication is poorly understood. Measuring the cycle life<br />

<strong>of</strong> a new material can be confounded with poor electrode<br />

fabrication.<br />

All Li-ion cells fail with time. Much <strong>of</strong> the failure is a<br />

result <strong>of</strong> side reactions in the anode and/or the cathode;<br />

although, the rate <strong>of</strong> cell failure is only a fraction <strong>of</strong> the<br />

rate <strong>of</strong> the side reactions. Understanding the underlying<br />

source <strong>of</strong> cell failure is critical to solving the problem.<br />

For FY2011, the BATT Program decided to put more<br />

emphasis on higher voltage systems as this is a path to<br />

higher energy density cells. The Program selected the<br />

high-voltage LiNi 1/2 Mn 3/2 O 4 spinel material as a baseline<br />

for the studies. Understanding how this material fails<br />

against different counter electrodes may provide clues to<br />

its failure mechanism/s.<br />

Technical Targets<br />

· Develop electrode fabrication capabilities that allow<br />

for the cycling <strong>of</strong> materials to > 1000 cycles.<br />

· Assess the rate <strong>of</strong> capacity fade <strong>of</strong> LiNi 1/2 Mn 3/2 O 4<br />

against the PHEV and EV life targets.<br />

Accomplishments<br />

· Measured the rate <strong>of</strong> side reactions on graphite and<br />

NCM when each is cycled against Li and when cycled<br />

against each other.<br />

· Determined the upper cut-<strong>of</strong>f voltage limit when<br />

cycling LiNi 1/2 Mn 3/2 O 4 against Li and against<br />

graphite.<br />

· Measured the rate <strong>of</strong> capacity fade <strong>of</strong> the<br />

LiNi 1/2 Mn 3/2 O 4 cell and showed that the side reactions<br />

are 4 times greater than the rate <strong>of</strong> capacity fade.<br />

· Measured the amount <strong>of</strong> dissolution <strong>of</strong> fresh<br />

electrodes <strong>of</strong> LiNi 1/2 Mn 3/2 O 4 in electrolyte.<br />

Introduction<br />

<br />

Cell manufacturing in the US is improving. Cells are<br />

now seen to last 1000 cycles, but not 5000 cycles as is<br />

required for PHEVs. This group’s cell manufacturing<br />

capabilities have kept pace. Our goal is to test good<br />

materials in cells and identify main sources <strong>of</strong> fade, in the<br />

face <strong>of</strong> limited capcity fade. Since most cells appear to die<br />

as a result <strong>of</strong> deleterious side reactions, we will pay special<br />

attention to the rate <strong>of</strong> these reactions and attempt to<br />

identify those that are benign and those that contribute to<br />

failure. We will develop new electrochemical methods<br />

where necessary.<br />

If the challenging energy density targets <strong>of</strong> EVs and<br />

PHEVs are to be realized, materials capable <strong>of</strong> cycling<br />

larger quatities <strong>of</strong> lithium and at higher voltages are<br />

required. To begin developing high-voltage electrolytes,<br />

high-voltage cathodes are required. LiNi 1/2 Mn 3/2 O 4<br />

intercalates lithium with a flat potential at 4.7 V. This<br />

material will be evaluated for its performance and<br />

cycleability against different counter electrodes.<br />

Approach<br />

The BATT Program has identified the high-voltage<br />

Ni-spinel material as part <strong>of</strong> a system <strong>of</strong> interest. Our role<br />

is to identify a baseline cell chemistry. This chemistry<br />

must have reasonably good cycleability. Once established,<br />

our role is to quatify the sources <strong>of</strong> fade, whether it is<br />

power or energy. We accomplish this through particle<br />

analysis, electrode analysis, half-cell analysis, and full cell<br />

Energy Storage R &D 628 FY 2011 Annual Progress Report

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