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V. Focused Fundamental Research - EERE - U.S. Department of ...

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V.C.8 Metal-Based High-Capacity Li-Ion Anodes (SUNY) <br />

M. Stanley Whittingham (Project Manager)<br />

Binghamton University<br />

Vestal Parkway East<br />

Binghamton, NY 13902-6000<br />

Phone: (607) 777-4623; Fax: (607) 777-4623<br />

E-mail: stanwhit@binghamton.edu<br />

Subcontractor: None<br />

Start Date: January 1, 2011<br />

Project End Date: December 31, 2014<br />

Objectives<br />

Replace the presently used carbon anodes:<br />

· With safer materials that will be compatible with<br />

lower cost layered oxide and phosphate cathodes and<br />

the associated electrolyte.<br />

· With materials having higher volumetric energy<br />

densities, twice that <strong>of</strong> carbon (1.6 Ah/cc and 0.5<br />

Ah/g)<br />

Technical Barriers<br />

This project addresses the following technical barriers<br />

facing the use <strong>of</strong> lithium-ion batteries in PHEV and allelectric<br />

vehicles:<br />

(A) Materials and manufacturing cost <strong>of</strong> lithium-ion<br />

batteries<br />

(B) Safety <strong>of</strong> lithium-ion batteries<br />

(C) Volumetric capacity limitations <strong>of</strong> lithium-ion<br />

batteries<br />

Technical Targets<br />

· Synthesize nano-size tin materials by at least two<br />

different methods.<br />

· Characterize these materials and determine their<br />

electrochemical behavior<br />

· Initiate studies on nano-silicon materials. Synthesize<br />

by at least one method.<br />

Accomplishments<br />

· Synthesized nano-size tin compounds using a<br />

mechanochemical reductive reaction.<br />

o Electrochemical behavior is comparable to that <strong>of</strong><br />

the SnCo anode.<br />

o Volumetric capacity is double that <strong>of</strong> carbon.<br />

· Synthesized a nano-silicon material using a<br />

mechanochemical reductive reaction.<br />

o Shows stable cycling<br />

o Volumetric capacity is double that <strong>of</strong> carbon.<br />

· Technology transfer accomplished.<br />

o Working with several local battery companies,<br />

and many ex-students now in battery companies<br />

o Students now have positions at BNL, NREL, and<br />

PNNL. Also at Toyota (Ann Arbor, MI) and<br />

Primet Precision (Ithaca, NY)<br />

Introduction<br />

<br />

Achieving the DOE cost and energy/power density<br />

targets will require improved anode materials that have<br />

higher volumetric energy densities than carbon, and have<br />

lower cost production methods. At the same time the<br />

material must have higher lithium diffusion rates than<br />

carbon and preferably be at a slightly higher potential to<br />

improve the safety.<br />

Approach<br />

Explore, synthesize, characterize and develop<br />

inexpensive materials that:<br />

· Ideally have a potential around 500 mV above pure Li<br />

· Have double the volumetric capacity <strong>of</strong> carbon<br />

· Have a higher gravimetric capacity than carbon<br />

· Emphasize simple metal alloys/composites from bulk<br />

to nano-size<br />

o Build on our understanding <strong>of</strong> the SnCo anode<br />

nanostructures<br />

o Emphasize tin compounds and compare with<br />

silicon based nanostructures<br />

Results<br />

Tin Anode Materials. Sn based alloy materials were<br />

prepared by mechanical milling using Ti, Al and Mg as the<br />

reducing agent and different grinding media. It was found<br />

that both the reductive metal and grinding media<br />

significantly affect the material formed and the resulting<br />

electrochemical behavior. Titanium reduction provided<br />

materials with excellent capacity, 600 mAh/g which is<br />

close to the theoretical capacity, and excellent capacity<br />

Energy Storage R&D 564 FY 2011 Annual Progress Report

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