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V. Focused Fundamental Research - EERE - U.S. Department of ...

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V.C.6 Advanced Binder for Electrode Materials (LBNL) <br />

Gao Liu<br />

Enviornmental Energy Technologies Division<br />

Lawrence Berkeley National Laboratory<br />

Berkeley, CA 94720<br />

Phone: (510) 486-7207; Fax: (510) 486-8619<br />

E-mail: gliu@lbl.gov<br />

Start Date: October 2010<br />

Projected End Date: September 2012<br />

Objectives<br />

· Develop new conductive polymer binder materials to<br />

enable Si material in Li-ion negative electrode. Si has<br />

the highest Li-ion storage capacity at 4200 mAh/g.<br />

However, major issues presvent Si material from<br />

being used as negative electrode material in Li-ion<br />

cells, including limited life and low coulombic<br />

efficiency. The goal <strong>of</strong> this project is to develop<br />

negative electrode binder materials to improve the<br />

cycling performance <strong>of</strong> the Si-based electrode, and<br />

compatable with current Li-ion manufacturing<br />

process.<br />

· Commercial Si particles come with different surface<br />

chemistries. The interface between the Si particle and<br />

conductive binders plays a critical role for the charge<br />

transport. The surfaces native to the Si particles are<br />

characterized and modified to improve charge<br />

transport at the interface.<br />

Technical Barriers<br />

This project addresses the following technical barriers<br />

from the Energy Storage section <strong>of</strong> the Vehicle<br />

Technologies Program Multi-year <strong>Research</strong>, Development<br />

and Demonstration Plan:<br />

· Calendar and cycle life<br />

· Energy density<br />

· Cost<br />

Technical Targets<br />

Relevant USABC goals<br />

EV<br />

· $150/kWh<br />

· 230 Wh/dm 3<br />

· 1000, 80% capacity, discharge cycles<br />

· 10-year system life<br />

PHEV 40-mile<br />

· $220/kWh<br />

· 193 Wh/dm 3<br />

· 2750, 75%-capacity, discharge cycles +80,000 HEV<br />

cycles<br />

· 15-year system life<br />

Accomplishments<br />

· Synthesized a class <strong>of</strong> conductive polymer binders for<br />

Si materials with good electronic conductivity and<br />

good adhesion.<br />

· The conductive polymer binder enables high capacity<br />

cycling <strong>of</strong> Si particles without conductive additives in<br />

the electrode.<br />

· Correlated Si nanoparticle surface chemistry to their<br />

electrochemical performance.<br />

· Developed processes to modify Si nanoparticle<br />

surface to improve their electrochemical performance.<br />

Introduction<br />

<br />

Achieving the DOE energy, cycle life and cost targets<br />

will require materials <strong>of</strong> higher capacity and/or voltage and<br />

improved coulombic efficiency. High capacity Si based<br />

anode material has the potential to fulfill the energy<br />

density requirements for EV/PHEV applications. However,<br />

full capacity cycling <strong>of</strong> Si results in significant capacity<br />

fade due to a large volume change during Li insertion and<br />

removal. Decreasing the particle size to nanometer scale<br />

can be an effective means <strong>of</strong> accommodating the volume<br />

change; however, nanoparticle has large specific surface<br />

area, which makes the material prone to oxidation to form<br />

insulating SiO 2 layer. It is also challenging to make<br />

electric connections to all the Si nanoparticles in the<br />

electode by using similar size acetylene black<br />

nanoparticles. The repeated volume change <strong>of</strong> Si<br />

nanoparticles during cycling can lead to repositioning <strong>of</strong><br />

the particles in the electrode matrix and result in particle<br />

dislocation from the conductive matrix. This dislocation <strong>of</strong><br />

particles causes the rapid fade <strong>of</strong> the electrode capacity<br />

during cycling. In order to address this issue, Si/conductive<br />

polymer composite electrodes were developed. This new<br />

electrode can be fabricated with the current Li-ion<br />

manufacturing processes. We developed a new class <strong>of</strong><br />

electric conductive binder materials, which provide<br />

improved binding force to the Si surface to help maintain<br />

FY 2011 Annual Progress Report 555 Energy Storage R&D

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