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V. Focused Fundamental Research - EERE - U.S. Department of ...

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ARGONNE2_CDJ403T me Pro ile<br />

V.C.7 Three-Dimensional Anode Architectures and Materials (ANL)<br />

Vaughey – ANL<br />

Because there are no insulating organic binders and<br />

other additives in the electrode, a comparison to a standard<br />

complex electrode architectures, including buried pore<br />

networks and sub-surface interfaces.<br />

electrode was done. Electrochemical studies <strong>of</strong> these i f<br />

copper-silicon electrodes showed a four-fold enhancement<br />

3<br />

in power capability compared to more standard PVDF-<br />

2.5<br />

based electrodes and a similar volume-expansion<br />

2<br />

dependence on cycle life. Analysis <strong>of</strong> the MAS-NMR data<br />

also showed under certain annealing conditions the process 1.5<br />

used oxidized the surface <strong>of</strong> the silicon particles hindering<br />

1<br />

their activity. This coating would probably also hinder<br />

0.5<br />

power capability and its formation process is being<br />

investigated. 0<br />

The electrodes have been evaluated for cycle life as a<br />

function <strong>of</strong> the capacity. By varying the capacity <strong>of</strong> the<br />

underlying Si materials, the impact <strong>of</strong> a variety <strong>of</strong><br />

2<br />

electrode volume expansions (LiSi has ~ 120%, based on<br />

crystallographic data) can be evaluated. In Figure V - 97, the<br />

cycling <strong>of</strong> materials <strong>of</strong> the electrode composition CuSi 4 is<br />

plotted against various lithium contents. For samples<br />

cycled to the approximate composition “LiSi 2 ”, the<br />

electrode can maintain this capacity for nearly 50 cycles,<br />

for higher volume expansion (Li 3 Si 4 , LiSi) the cycle life is<br />

lower. Figure V - 98 highlights the first 10 cycles for the<br />

CuSi 4 laminate cycled to the composition LiSi 2 .<br />

Capacity (mAh/g)<br />

1200<br />

1000<br />

800<br />

Voltage (V)<br />

Voltage (V)<br />

Voltage Vo lt age ( V (V) )/ Curren t ( mA ) Voltage l<br />

t ( V (V)<br />

)/ Cu rr en t<br />

(mA)<br />

1.75<br />

1.5<br />

1.25<br />

1<br />

0.75<br />

0.5<br />

0.25<br />

ARGONNE2_CDJ403T me Pro ile<br />

0 10 20 30 40 50 60 70 80<br />

Time (hou<br />

ours)<br />

Time (hours)<br />

ARGONNE2_CDJ422Time Pr<strong>of</strong>ile<br />

0<br />

0 5 10 15 20 25 30 35<br />

Time (hours)<br />

Time (hours)<br />

Figure V - 98: The cycling pr<strong>of</strong>ile for CuSi4 electrodes cycled to the<br />

composition LiSi2.<br />

600<br />

Copper substrate current collectors were<br />

400<br />

electrodeposited with a wide range <strong>of</strong> parameters in order<br />

200<br />

to develop two robust, yet distinctly different<br />

0<br />

morphologies (in terms <strong>of</strong> porosity and tortuosity).<br />

0 20 40 60 80 Applied current, deposition time, additive concentration,<br />

Cycle #<br />

annealing temperature, and annealing time were<br />

systematically altered and the resulting substrates were<br />

Figure V - 97: The cycling capacity <strong>of</strong> a series <strong>of</strong> CuSi4 electrodes cycles to analyzed by scanning electron microscopy. It was<br />

LiSi, Li3Si4, and LiSi2. determined that 1 A depositions for 30 seconds with 2<br />

Based on cycling data to date, the more copper in the<br />

sample relative to silicon the better the laminate holds<br />

together and the more controlled the silicon’s volume<br />

expansion the better the cycling. Plots <strong>of</strong> the cycling<br />

pr<strong>of</strong>ile over time and an individual pr<strong>of</strong>ile are shown in<br />

Figure V - 98.<br />

Tomography<br />

Improving the performance and lifetime <strong>of</strong> volumechanging<br />

anode materials requires a detailed knowledge <strong>of</strong><br />

3d structure as a function <strong>of</strong> synthesis parameters and cell<br />

operating conditions. To that end, high resolution, high<br />

speed synchrotron-based microtomography experiments at<br />

the 2-BM-A beamline at Argonne’s Advanced Photon<br />

Source have been used to ‘look inside’ a cycling electrode.<br />

Microtomography enables non-destructive visualization <strong>of</strong><br />

different Cl - concentrations (one 4x the other), and<br />

annealing at 500°C for 48+ hours reproducibly produced<br />

strong substrates with surface features well-suited for<br />

microtomography.<br />

Both electroless and electrodeposition were used to<br />

coat the copper substrates with tin. It was expected that<br />

the electroless bath would be ideal due to its tailored<br />

throwing power (ability to coat subsurface features with<br />

the same ease as high-altitude features), yet the electroless<br />

trials applied very thick tin coating despite short<br />

immersion times. Four electrodeposition procedures (3<br />

galvanic square waves and 1 galvanostatic) were tested, all<br />

designed to deposit the same number <strong>of</strong> moles <strong>of</strong> tin onto<br />

the copper surfaces. The galvanic square waves, as<br />

expected, produced the least dendritic tin coatings. The<br />

final deposition procedure was determined to be (-10 mA,<br />

1 s / -1 mA, 5 s) x 240, from a solution <strong>of</strong> tin sulfate,<br />

40<br />

Energy Storage R &D 562 FY 2011 Annual Progress Report

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