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hybrid operation, maintenance and warranty manual - Steyr Motors

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2.2 Before Starting a Hybrid EngineFamiliarize yourself with the h<strong>and</strong>ling of the boat, in particular how to use transmission, <strong>and</strong> then proceed asfollows:1. Check the bilge for excessive water accumulation. Always keep the bilge clean <strong>and</strong> dry.Never allow the water level in the engine compartment to exceed the bottom of the oil pan. If water accumulationis unavoidable, install a bilge pump with an automatic control switch.For Hybrid systems ensure optically that all Hybrid Electrical Components (e.g. Generator, Hybrid Control Unit(HCU), U,V,W-cables etc.) are not affected by water.NOTE: The water level in the boat's engine compartment will increase when the boat is operated at a highincline before planing speed is reached. Excessive water accumulation in the engine compartment/ bilge maycause engine failures.2. Open the raw water intake valve for Diesel engine <strong>and</strong> Hybrid Cooling SystemNOTE: Operate the engine <strong>and</strong> Hybrid system only while the raw water supply is assured or the cooling systemis equipped with a fl ushing device. The engine- raw water pump <strong>and</strong>/or Hybrid electrical cooling pumps will bedamaged <strong>and</strong>/or will overheat if operated without cooling water.3. Open the fuel stop valve.NOTE: Only start the engine when a bubble-free fuel supply is guaranteed. Prior to fi rst start-up of theengine (after installation, after storage etc.), purge the fuel system by "ignition ON" for 6 x 10 sec.4. Check the operating levels of:* coolant* oil* hydraulic oil* transmission oil* Fuel5. Control electric system of EngineCheck charge state of engine’s starter battery.NOTE: Charge starter battery according battery manufacturers instructions. See therefor for Operation Manualof starter battery. Starter battery is not in scope of delivery from STEYR MOTORS!6. Check Hybrid system* Notice optically if protection covers are mounted on following components:11-011- HCU: cover U, V, W-protection cap B+, B-- Generator: cover U, V, W- Hybrid-Battery: Protection cap B+, B-11-00811-004NOTE: All parts supplied from STEYR MOTORS covered with protection- covers <strong>and</strong> accordingly signedcan be only opened, maintained <strong>and</strong> repaired from authorized technicans.* Check charge state of Hybrid BatteryNOTE: Hybrid Battery not in st<strong>and</strong>ard scope of delivery from STEYR MOTORSNOTE: If charging of Hybrid battery is necessary, proceed according Hybrid Battery manufacturers instructions.NOTE: If Hybrid battery charge state is above >57V, engine must be started with conventional startermotor(to start engine with conventional startermotor follow instructions as described in chapter 2.5- 14 -Z001045-0_1_March 2012

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