hybrid operation, maintenance and warranty manual - Steyr Motors

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2.7 Hybrid- Engine Break-In procedureAdditional to standard Diesel Engine Break-In procedure as mentioned in Operation, Maintenance and WarrantyManual Part-No.: Z001022-0 (see in chapter “START-UP AND FUNCTIONS”), STEYR MOTORS recommendsto inspect during Engine Break In procedure following parameters when Diesel engine is equipped with Hybridsystem:STEYR-CONTROL-CENTER49.16.45N 48.08.56N 014.27.47W 102.41.11W 57,4 117 14:05 22:57E-DRIVESPEED/KN10.0 340,51rpm1,52 310rpm x 1000A49870 1315E-Speed HCU/CURHybrid status55 3 4 42°C barE-Mode readyD-Mode ready85°C3 4652HCU ok201090 68 15050HCUOIL/BARCLEAN EFFICIENT POWERRPM2650 1500022502500100120 61202,8 6.377.8 E-MOTOR 7350V48,00BATTERY85°C5TEMP/°CMAINSWITCH11-0171. check parameter “HCU/CUR” from SCC- menu “HCU”. Parameter “HCU/CUR” indicates the currentoutputof Hybrid Generator.NOTE:By emergency-stops in Electric MODE/E-MODE (FORWARD to REVERSE) max. currents up to 235Amps.may appear for short periods (max. 10 sec.).If “HCU/CUR” indicates under normal operation currents >200Amps. for longer periods (>10sec.) contactSTEYR MOTORS Service Partner.2. check parameter “HCU”-temperature from SCC- menu “HCU”Parameter ”HCU” indicates the water-coolant-temperature necessary to cool Hybrid Control Unit.• Normal operation temperatures may appear up to 75°C.• LIMITATION of charging/discharging to/from Hybrid Battery > “HCU”-temperature >75°C• STOP of charging/discharging to/from Hybrid Battery > “HCU”-temperature >85°CNOTE:In case of LIMITATION or STOP, check coolant level in expansion tank of Hybrid Cooling System. (Only checkin cold engine condition)If failure for heat increase of “HCU”-temperature can’t be determined, contact your STEYR MOTORS ServicePartner.3. check parameter “E-MOTOR”- temperature from SCC- menu “HCU”Parameter “E-MOTOR” indicates the water-coolant-temperature to cool Hybrid- Generator.• Normal operation temperatures may appear up to 180°C.• LIMITATION of charging/discharging to/from Hybrid Battery > “E-MOTOR”-temperature >180°C• STOP of charging/discharging to/from Hybrid Battery > “E-MOTOR”-temperature >200°C- 42 -Z001045-0_1_March 2012
CLEAN EFFICIENT POWERNOTE:In case of LIMITATION or STOP, check coolant level in expansion tank of Hybrid Cooling System. (Only checkin cold engine condition)If failure for heat increase of “E-MOTOR”-temperature can’t be determined, contact your STEYR MOTORSService Partner.4. Deviations from normal operating conditions will be indicated by a “red” Alarm menu button on SCC. (seebelow illustration)Select Alarm menu button and forward “Service Codes from engine” or ”Alarms from SCC” to your STEYRMOTORS Service Partner.STEYR-CONTROL-CENTER49.16.45N 48.08.56N 102.41.11W 014.27.47W 57,4 117 14:05 22:57GENER.SPEED/KN10.0 340,51rpm1,52 310rpm x 1000A4RPM2650 15000225025001009870 1315 48,00E-Speed HCU/CUR BATTERYHybrid status55 3 4 43 85 4E-Mode ready26°C bar 52D-Mode ready °C20 1090 86 HCU ok15050HCUOIL/BAR120 6 1202,8 6.377.8 E-MOTOR 7350V85°C5TEMP/°CMAINSWITCH11-012Z001045-0_1_March 2012 - 43 -
Page 1 and 2: HYBRIDOPERATION, MAINTENANCEAND WAR
Page 3 and 4: WELCOME ABOARDCongratulations on yo
Page 5 and 6: TABLE OF CONTENTS1. GENERAL PART ..
Page 7 and 8: 1.2. Product References, Illustrati
Page 11 and 12: 1.15. SymbolsCertain symbols or com
Page 13 and 14: CLEAN EFFICIENT POWERCLEAN EFFICIEN
Page 15 and 16: 2.3 Starting/Stopping a Hybrid Engi
Page 17 and 18: Check following parameters on scree
Page 19 and 20: *) Starting/Stopping the Hybrid- En
Page 21 and 22: Check following parameters on scree
Page 23 and 24: 3 442651023 854512060200,51551,5290
Page 25 and 26: CLEAN EFFICIENT POWER6. To start E-
Page 27 and 28: CLEAN EFFICIENT POWER1. Move thrott
Page 29 and 30: *) Starting/Stopping the Hybrid- En
Page 31 and 32: CLEAN EFFICIENT POWERCheck followin
Page 33 and 34: CLEAN EFFICIENT POWERSTOPPING HYBRI
Page 35 and 36: CLEAN EFFICIENT POWERVARIANT B:1. P
Page 37 and 38: CLEAN EFFICIENT POWER1.To start the
Page 39 and 40: 3 4 43 85 4265251068 150120 6SWITCH
Page 41: E-ModeManualDrive12 VStartE-ModeMan
Page 45 and 46: 2.10 Gear Box - InformationNOTE: Yo
Page 47 and 48: CLEAN EFFICIENT POWER2. Ignition ON
Page 49 and 50: CLEAN EFFICIENT POWER• in E-Mode
Page 51 and 52: Instrument PanelHybrid Engines are
Page 53 and 54: • HCU is limiting or stopping cha
Page 55 and 56: CLEAN EFFICIENT POWERMain Switch to
Page 57 and 58: If temperature-values exceed from S
Page 59 and 60: 2.17 Diagnostic systemThe electroni
Page 61 and 62: 2.19 Economy in Electrical-MODE (E-
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Page 65 and 66: Z001045-0_1_March 2012 - 65 -4.2 Tr
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Page 69 and 70: 4.3. Reading Service Codes/Alarms f
Page 71 and 72: CODE ABBREV. 150 PINWIREChart -Serv
Page 73 and 74: 5.2. Preparation for Off Season Sto
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Page 77: SERVICENETWORKAUSTRIASTEYR MOTORS G

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