hybrid operation, maintenance and warranty manual - Steyr Motors

TABLE OF CONTENTS1. GENERAL PART .......................................................................................................................................................... 61.1. General .......................................................................................................................................................... 61.2. Product References, Illustrations and Specifications .............................................................................. 71.3. Insurance .......................................................................................................................................................71.4. Stolen Unit .....................................................................................................................................................71.5. Owner Identification Card ...........................................................................................................................71.6. Commissioning Report ................................................................................................................................ 81.7. Dealer Service - Maintenance ...................................................................................................................... 81.8. Illustration Symbols ..................................................................................................................................... 81.9. Repair Service ..............................................................................................................................................91.10. Replacement Parts .......................................................................................................................................91.11. Before Casting Off .......................................................................................................................................91.12. Engine Submersion ..................................................................................................................................... 91.13. Boating Responsibilities ...........................................................................................................................101.14. Safety ...........................................................................................................................................................101.15. Symbols .......................................................................................................................................................112. FUNCTION OF HYBRID SYSTEM .............................................................................................................................. 132.1. General ........................................................................................................................................................ 132.2. Before Starting a Hybrid Engine ............................................................................................................... 142.3. Starting/Stopping a Hybrid Engine in Diesel-MODE (D-Mode) .............................................................15*) Starting/Stopping the Hybrid- Engine in Diesel-MODE (D-Mode) (for SOLAS only)2.4. Starting/Stopping a Hybrid Engine in Electrical-MODE (E-Mode)........................................................22*) Starting/Stopping the Hybrid- Engine in Electrical-MODE (E-Mode) (for SOLAS only)2.5. Start up with starter motor of Diesel Engine (Optional) ........................................................................362.6. Manual- Drive operation of Electrical-MODE (E-Mode) (Optional) ........................................................ 392.7. Hybrid- Engine Break-In procedure ........................................................................................................... 422.8. Operation after Break-In ............................................................................................................................ 442.9. Shifting in Electrical-MODE / E-Mode ........................................................................................................ 442.10. Gearbox - Information ................................................................................................................................. 452.11. How to Control Speed in Electrical-Mode / E-Mode .................................................................................452.12. Instrument indication during normal operation of Hybrid engines ........................................................ 462.13. Hybrid Electrical Equipment ...................................................................................................................... 50Instrument PanelHybrid PanelHybrid Control Unit (HCU)Hybrid Relay Box - Fuse (F12-10Amps)Coupling Actuator - Fuse (F11-7Amps)Hybrid BatteryMain Switch to Hybrid Battery (min. 400Amps)Fuse to Hybrid Battery (min. 300Amps)Auxiliary Electric (connected to Hybrid Battery)2.14. Hybrid Cooling System (Functional Description) .................................................................................... 562.15. Electronic Engine Control Unit (ECU) ...................................................................................................... 582.16. Warning lights and audible alarm ............................................................................................................. 582.17. Diagnostic System ..................................................................................................................................... 592.18. Emergency cut off switch (Lanyard) ........................................................................................................ 602.19. Economy in E-Mode operation ................................................................................................................. 612.20. Operating Procedure for Freezing Temperatures ................................................................................... 612.21. Salt Water Operation .................................................................................................................................. 612.22. Dry Operation ............................................................................................................................................. 613. TECHNICAL DATA ..................................................................................................................................................... 623.1. Model and Serial Number .......................................................................................................................... 623.2. Technical Data ............................................................................................................................................ 624. MAINTENANCE & TROUBLESHOOTING .................................................................................................................. 644.1. Service and Maintenance on Hybrid Engines .......................................................................................... 644.2. Trouble Check Chart ................................................................................................................................... 654.3. Reading Service Codes / Alarms from SCC ............................................................................................. 694.4. Principal Service Code List ........................................................................................................................ 704.5. Circuit Diagram Hybrid Relaybox .............................................................................................................. 725. DEALERS RESPONSIBILITIES ................................................................................................................................. 735.1. STEYR MOTORS - Dealer Check List ....................................................................................................... 735.2. Preparation for Off Season Storage ......................................................................................................... 745.3. Start-up after Storage ................................................................................................................................ 756. WARRANTY ................................................................................................................................................................ 776.1. Limited Engine Warranty ............................................................................................................................ 776.2. Service Network ......................................................................................................................................... 78Z001045-0_1_March 2012 - 5 -