TE450 SM service manual.pdf - Hyosung

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5-19 COOLING SYSTEM● Install the new O-ring 1to the hoses.CAUTIONUse the new O-rings to prevent engine coolantleakage.21● Install the gaskets 2 .● Apply engine oil to the O-ring and gaskets.● Pour engine oil. (Refer to page 2-11)● Install the radiator. (Refer to page 5-4)● Pour engine coolant. (Refer to page 2-12)● Install the front fender.22
ELECTRICAL SYSTEMCONTENTSLOCATION OF ELECTRICAL COMPONENTS…………………… 6- 1IGNITION SYSTEM………………………………………………………… 6- 3CHARGING SYSTEM ……………………………………………………… 6- 7STARTER SYSTEM………………………………………………………… 6- 9SWITCHES …………………………………………………………………… 6-12LAMPS ………………………………………………………………………… 6-14BATTERY ……………………………………………………………………… 6-166
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HOW TO USE THIS MANUALTO LOCATE WHA
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GENERAL INFORMATIONCONTENTS1INFORMA
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1-3 GENERAL INFORMATIONSERIAL NUMBE
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1-5 GENERAL INFORMATION◉ ENGINE C
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1-7 GENERAL INFORMATIONEXTERIOR ILL
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2-1 PERIODIC MAINTENANCEPERIODIC MA
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2-3 PERIODIC MAINTENANCEMAINTENANCE
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2-5 PERIODIC MAINTENANCEVALVE CLEAR
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2-7 PERIODIC MAINTENANCE● If the
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2-9 PERIODIC MAINTENANCECAUTIONTo a
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2-11 PERIODIC MAINTENANCECAUTIONNec
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2-13 PERIODIC MAINTENANCE5. Install
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2-15 PERIODIC MAINTENANCE● Remove
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2-17 PERIODIC MAINTENANCE▣ AIR BL
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2-19 PERIODIC MAINTENANCESTEERINGIn
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2-21 PERIODIC MAINTENANCE● Count
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2-23 PERIODIC MAINTENANCESUSPENSION
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2-25 PERIODIC MAINTENANCEOIL PRESSU
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3-1 ENGINEENGINE REMOVAL ANDREMOUNT
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3-3 ENGINE● Remove the carburetor
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3-5 ENGINE● Loosen the muffler co
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3-7 ENGINE● Tighten the exhaust p
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3-9 ENGINEENGINE DISASSEMBLY● Rem
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3-11 ENGINE● Turn the magneto rot
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3-13 ENGINE● Place a clean rag ov
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3-15 ENGINE● Remove the clutch pu
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3-17 ENGINE● Remove the gearshift
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3-19 ENGINE● Remove the cam chain
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3-21 ENGINE● Remove the crankshaf
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3-23 ENGINE● Install the valve sp
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3-25 ENGINE▣ VALVE HEAD RADIAL RU
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3-27 ENGINE▣ CAMSHAFT JOURNAL WEA
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3-29 ENGINE▣ CAM CHAIN AND CAM CH
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3-31 ENGINE▣ PISTON RING-TO-GROOV
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3-33 ENGINECRANK BALANCER AND BALAN
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3-35 ENGINECLUTCH▣ CLUTCH DRIVE P
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3-37 ENGINETRANSMISSION▣ DISASSEM
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3-39 ENGINE▣ REASSEMBLYReassemble
Page 82 and 83: 3-41 ENGINE● Remove the oil strai
Page 84 and 85: 3-43 ENGINE▣ CLUTCH RELEASE CAMSH
Page 86 and 87: 3-45 ENGINE◉ GEARSHIFT CAM, FORK
Page 88 and 89: 13-47 ENGINE◉ GEAR POSITION SWITC
Page 90 and 91: 3-49 ENGINE● Install the gearshif
Page 92 and 93: 23-51 ENGINE● Bend the tongue of
Page 94 and 95: 3-53 ENGINE◉ PISTON RING● Insta
Page 96 and 97: 3-55 ENGINE● Install the cam chai
Page 98 and 99: 3-57 ENGINE21st pin15th pin31
Page 100 and 101: 3-59 ENGINE◉ CAM CHAIN TENSION AD
Page 102 and 103: FUEL SYSTEMCONTENTSFUEL TANK……
Page 104 and 105: FUEL SYSTEM 4-2◉ REMOUNTINGRemoun
Page 106 and 107: FUEL SYSTEM 4-4◉ LOCATION OF CARB
Page 108 and 109: 7FUEL SYSTEM 4-6● Remove the spri
Page 110 and 111: FUEL SYSTEM 4-8● Remove the main
Page 112 and 113: FUEL SYSTEM 4-10● Align the hole
Page 114 and 115: 5-1 COOLING SYSTEMENGINE COOLANTAt
Page 116 and 117: 5-3 COOLING SYSTEM● Disconnect re
Page 118 and 119: 5-5 COOLING SYSTEMCOOLING FAN◉ IN
Page 120: 5-7 COOLING SYSTEM◉ INSTALLATIONI
Page 123 and 124: COOLING SYSTEM 5-10● Keep on heat
Page 125 and 126: COOLING SYSTEM 5-12● Remove the c
Page 127 and 128: COOLING SYSTEM 5-14▣ BEARING CASE
Page 129: COOLING SYSTEM 5-16OIL TANK AND HOS
Page 135 and 136: ELECTRICAL SYSTEM 6-21314121512 Bat
Page 138 and 139: 6-5 ELECTRICAL SYSTEM▣ IGNITION C
Page 140 and 141: 6-7 ELECTRICAL SYSTEMCHARGING SYSTE
Page 142 and 143: 6-9 ELECTRICAL SYSTEMSTARTER SYSTEM
Page 144 and 145: 6-11 ELECTRICAL SYSTEM◉ STARTER M
Page 146 and 147: 6-13 ELECTRICAL SYSTEMLAMPS◉ HEAD
Page 148 and 149: 6-15 ELECTRICAL SYSTEM◉ COMBINATI
Page 150 and 151: 6-17 ELECTRICAL SYSTEMCapSeal3 Pour
Page 152 and 153: CHASSISCONTENTSEXTERIOR PARTS …
Page 154 and 155: CHASSIS 7-2
Page 156 and 157: CHASSIS 7-4● Remove the four stee
Page 158 and 159: CHASSIS 7-6◉ REMOUNTINGRemount th
Page 161: 7-9 CHASSIS▣ REAR WHEEL HUB● Re
Page 164 and 165: CHASSIS 7-12▣ FRONT WHEEL● Inst
Page 166 and 167: CHASSIS 7-14◉ BRAKE PAD REPLACEME
Page 168 and 169: 32CHASSIS 7-16● Remove the brake
Page 170 and 171: CHASSIS 7-18◉ BRAKE DISK REMOVAL
Page 172 and 173: CHASSIS 7-20◉ MASTER CYLINDER INS
Page 174 and 175: CHASSIS 7-22◉ REMOVAL● Remove t
Page 176 and 177: CHASSIS 7-24◉ INSPECTION AND DISA
Page 178 and 179: CHASSIS 7-26◉ REASSEMBLY AND REMO
Page 180 and 181: CHASSIS 7-28NOTEWhen installing the
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CHASSIS 7-30STEERING◉ CONSTRUCTIO
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CHASSIS 7-32▣ STEERING SHAFT AND
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CHASSIS 7-34● Remove the steering
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CHASSIS 7-36◉ REASSEMBLY AND REMO
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CHASSIS 7-38with a narrow width hav
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CHASSIS 7-40◉ TOE-IN ADJUSTMENTAd
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CHASSIS 7-42◉ BRAKE PAD REPLACEME
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CHASSIS 7-44◉ BRAKE CALIPER REMOV
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21CHASSIS 7-46◉ BRAKE CALIPER REA
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CHASSIS 7-48● Connect the parking
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CHASSIS 7-50◉ MASTER CYLINDER REA
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CHASSIS 7-52● Remove the reverse
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CHASSIS 7-54REAR SHOCK ABSORBER◉
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CHASSIS 7-56◉ REAR SHOCK ABSORBER
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CHASSIS 7-58▣ DAMPING FORCE ADJUS
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CHASSIS 7-60◉ REMOVAL▣ CUSHION
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CHASSIS 7-62◉ INSPECTION AND DISA
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CHASSIS 7-64▣ CUSHION LEVER AND R
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CHASSIS 7-66REAR AXLE◉ CONSTRUCTI
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CHASSIS 7-68● Remove the brake di
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CHASSIS 7-70▣ REASSEMBLY AND REMO
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CHASSIS 7-72● Apply SUPER GREASE
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SERVICING INFORMATIONCONTENTSTROUBL
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SERVICING INFORMATION 8-2ComplaintN
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SERVICING INFORMATION 8-4◉ CARBUR
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SERVICING INFORMATION 8-6◉ BATTER
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SERVICING INFORMATION 8-8◉ BRAKES
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SERVICING INFORMATION 8-10Special t
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SERVICING INFORMATION 8-12TIGHTENIN
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SERVICING INFORMATION 8-14SERVICE D
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SERVICING INFORMATION 8-16◉ OIL P
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SERVICING INFORMATION 8-18◉ TRANS
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SERVICING INFORMATION 8-20◉ THERM
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SERVICING INFORMATION 8-22◉ WATTA
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SERVICING INFORMATION 8-24◉ BRAKE
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WIRE AND CABLE ROUTINGSERVICING INF
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SERVICING INFORMATION 8-28
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SERVICING INFORMATION 8-30
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SERVICING INFORMATION 8-32WIRING DI
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MEASURINGTAPPETCLEARANCE (mm)0.10 ~
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