TE450 SM service manual.pdf - Hyosung

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6-7 ELECTRICAL SYSTEMCHARGING SYSTEMRegulator / RectifierIG. switchA. C generatorICLOADBattery◉ INSPECTION▣ CHARGING OUTPUT CHECKStart the engine and keep it running at 5,000 rpm.Using the pocket tester, measure the DC voltagebetween the battery terminal and .If the voltage is not within the specified value, checkthe magneto no-load performance and regulator /rectifier.CAUTIONWhen making this test, be sure that the battery isfull-charged condition.IG. switchStandard charge13.515.0V (at 5,000 rpm)Pocket tester : 09900-25002RegulatorRectifierBatteryDCV
ELECTRICAL SYSTEM 6-8▣ MAGNETO NO-LOAD PERFORMANCEDisconnect the three lead wires from the magnetoterminal.Start the engine and keep it running at 5,000 rpm.Using the pocket tester, measure the AC voltagebetween the three lead wires.If the voltage is under the specified value, replace themagneto with a new one.Standard NO-load perfor-manceof magnetoOver 70 V (at 5,000 rpm)Pocket tester : 09900-25002▣ REGULATOR / RECTIFIER● Remove the rear fender. (Refer to page 7-5)● Remove the regulator / rectifier.● Using the pocket tester (× 1 MΪ range), measurethe resistance between the terminals in the followingtable.If the resistance checked is incorrect, replace theregulator / rectifier.Unit : MΪTester probeTester probe12345134341212234341212334341212Pocket tester : 09900-25002412121232kΩ512121232kΩ21345
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HOW TO USE THIS MANUALTO LOCATE WHA
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GENERAL INFORMATIONCONTENTS1INFORMA
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1-3 GENERAL INFORMATIONSERIAL NUMBE
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1-5 GENERAL INFORMATION◉ ENGINE C
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1-7 GENERAL INFORMATIONEXTERIOR ILL
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2-1 PERIODIC MAINTENANCEPERIODIC MA
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2-3 PERIODIC MAINTENANCEMAINTENANCE
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2-5 PERIODIC MAINTENANCEVALVE CLEAR
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2-7 PERIODIC MAINTENANCE● If the
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2-9 PERIODIC MAINTENANCECAUTIONTo a
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2-11 PERIODIC MAINTENANCECAUTIONNec
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2-13 PERIODIC MAINTENANCE5. Install
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2-15 PERIODIC MAINTENANCE● Remove
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2-17 PERIODIC MAINTENANCE▣ AIR BL
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2-19 PERIODIC MAINTENANCESTEERINGIn
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2-21 PERIODIC MAINTENANCE● Count
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2-23 PERIODIC MAINTENANCESUSPENSION
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2-25 PERIODIC MAINTENANCEOIL PRESSU
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3-1 ENGINEENGINE REMOVAL ANDREMOUNT
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3-3 ENGINE● Remove the carburetor
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3-5 ENGINE● Loosen the muffler co
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3-7 ENGINE● Tighten the exhaust p
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3-9 ENGINEENGINE DISASSEMBLY● Rem
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3-11 ENGINE● Turn the magneto rot
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3-13 ENGINE● Place a clean rag ov
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3-15 ENGINE● Remove the clutch pu
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3-17 ENGINE● Remove the gearshift
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3-19 ENGINE● Remove the cam chain
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3-21 ENGINE● Remove the crankshaf
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3-23 ENGINE● Install the valve sp
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3-25 ENGINE▣ VALVE HEAD RADIAL RU
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3-27 ENGINE▣ CAMSHAFT JOURNAL WEA
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3-29 ENGINE▣ CAM CHAIN AND CAM CH
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3-31 ENGINE▣ PISTON RING-TO-GROOV
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3-33 ENGINECRANK BALANCER AND BALAN
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3-35 ENGINECLUTCH▣ CLUTCH DRIVE P
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3-37 ENGINETRANSMISSION▣ DISASSEM
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3-39 ENGINE▣ REASSEMBLYReassemble
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3-41 ENGINE● Remove the oil strai
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3-43 ENGINE▣ CLUTCH RELEASE CAMSH
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3-45 ENGINE◉ GEARSHIFT CAM, FORK
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13-47 ENGINE◉ GEAR POSITION SWITC
Page 90 and 91: 3-49 ENGINE● Install the gearshif
Page 92 and 93: 23-51 ENGINE● Bend the tongue of
Page 94 and 95: 3-53 ENGINE◉ PISTON RING● Insta
Page 96 and 97: 3-55 ENGINE● Install the cam chai
Page 98 and 99: 3-57 ENGINE21st pin15th pin31
Page 100 and 101: 3-59 ENGINE◉ CAM CHAIN TENSION AD
Page 102 and 103: FUEL SYSTEMCONTENTSFUEL TANK……
Page 104 and 105: FUEL SYSTEM 4-2◉ REMOUNTINGRemoun
Page 106 and 107: FUEL SYSTEM 4-4◉ LOCATION OF CARB
Page 108 and 109: 7FUEL SYSTEM 4-6● Remove the spri
Page 110 and 111: FUEL SYSTEM 4-8● Remove the main
Page 112 and 113: FUEL SYSTEM 4-10● Align the hole
Page 114 and 115: 5-1 COOLING SYSTEMENGINE COOLANTAt
Page 116 and 117: 5-3 COOLING SYSTEM● Disconnect re
Page 118 and 119: 5-5 COOLING SYSTEMCOOLING FAN◉ IN
Page 120: 5-7 COOLING SYSTEM◉ INSTALLATIONI
Page 123 and 124: COOLING SYSTEM 5-10● Keep on heat
Page 125 and 126: COOLING SYSTEM 5-12● Remove the c
Page 127 and 128: COOLING SYSTEM 5-14▣ BEARING CASE
Page 129: COOLING SYSTEM 5-16OIL TANK AND HOS
Page 132 and 133: 5-19 COOLING SYSTEM● Install the
Page 135 and 136: ELECTRICAL SYSTEM 6-21314121512 Bat
Page 138 and 139: 6-5 ELECTRICAL SYSTEM▣ IGNITION C
Page 142 and 143: 6-9 ELECTRICAL SYSTEMSTARTER SYSTEM
Page 144 and 145: 6-11 ELECTRICAL SYSTEM◉ STARTER M
Page 146 and 147: 6-13 ELECTRICAL SYSTEMLAMPS◉ HEAD
Page 148 and 149: 6-15 ELECTRICAL SYSTEM◉ COMBINATI
Page 150 and 151: 6-17 ELECTRICAL SYSTEMCapSeal3 Pour
Page 152 and 153: CHASSISCONTENTSEXTERIOR PARTS …
Page 154 and 155: CHASSIS 7-2
Page 156 and 157: CHASSIS 7-4● Remove the four stee
Page 158 and 159: CHASSIS 7-6◉ REMOUNTINGRemount th
Page 161: 7-9 CHASSIS▣ REAR WHEEL HUB● Re
Page 164 and 165: CHASSIS 7-12▣ FRONT WHEEL● Inst
Page 166 and 167: CHASSIS 7-14◉ BRAKE PAD REPLACEME
Page 168 and 169: 32CHASSIS 7-16● Remove the brake
Page 170 and 171: CHASSIS 7-18◉ BRAKE DISK REMOVAL
Page 172 and 173: CHASSIS 7-20◉ MASTER CYLINDER INS
Page 174 and 175: CHASSIS 7-22◉ REMOVAL● Remove t
Page 176 and 177: CHASSIS 7-24◉ INSPECTION AND DISA
Page 178 and 179: CHASSIS 7-26◉ REASSEMBLY AND REMO
Page 180 and 181: CHASSIS 7-28NOTEWhen installing the
Page 182 and 183: CHASSIS 7-30STEERING◉ CONSTRUCTIO
Page 184 and 185: CHASSIS 7-32▣ STEERING SHAFT AND
Page 186 and 187: CHASSIS 7-34● Remove the steering
Page 188 and 189: CHASSIS 7-36◉ REASSEMBLY AND REMO
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CHASSIS 7-38with a narrow width hav
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CHASSIS 7-40◉ TOE-IN ADJUSTMENTAd
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CHASSIS 7-42◉ BRAKE PAD REPLACEME
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CHASSIS 7-44◉ BRAKE CALIPER REMOV
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21CHASSIS 7-46◉ BRAKE CALIPER REA
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CHASSIS 7-48● Connect the parking
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CHASSIS 7-50◉ MASTER CYLINDER REA
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CHASSIS 7-52● Remove the reverse
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CHASSIS 7-54REAR SHOCK ABSORBER◉
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CHASSIS 7-56◉ REAR SHOCK ABSORBER
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CHASSIS 7-58▣ DAMPING FORCE ADJUS
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CHASSIS 7-60◉ REMOVAL▣ CUSHION
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CHASSIS 7-62◉ INSPECTION AND DISA
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CHASSIS 7-64▣ CUSHION LEVER AND R
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CHASSIS 7-66REAR AXLE◉ CONSTRUCTI
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CHASSIS 7-68● Remove the brake di
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CHASSIS 7-70▣ REASSEMBLY AND REMO
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CHASSIS 7-72● Apply SUPER GREASE
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SERVICING INFORMATIONCONTENTSTROUBL
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SERVICING INFORMATION 8-2ComplaintN
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SERVICING INFORMATION 8-4◉ CARBUR
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SERVICING INFORMATION 8-6◉ BATTER
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SERVICING INFORMATION 8-8◉ BRAKES
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SERVICING INFORMATION 8-10Special t
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SERVICING INFORMATION 8-12TIGHTENIN
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SERVICING INFORMATION 8-14SERVICE D
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SERVICING INFORMATION 8-16◉ OIL P
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SERVICING INFORMATION 8-18◉ TRANS
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SERVICING INFORMATION 8-20◉ THERM
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SERVICING INFORMATION 8-22◉ WATTA
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SERVICING INFORMATION 8-24◉ BRAKE
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WIRE AND CABLE ROUTINGSERVICING INF
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SERVICING INFORMATION 8-28
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SERVICING INFORMATION 8-30
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SERVICING INFORMATION 8-32WIRING DI
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MEASURINGTAPPETCLEARANCE (mm)0.10 ~
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