TE450 SM service manual.pdf - Hyosung

More documents

Recommendations

Info

SERVICING INFORMATION 8-24◉ BRAKE + WHEELUnit : mm (in)ITEM STANDARD LIMITRear brake pedal height355 (14.0) [when one person riding from the ground] ———Brake disk thicknessFront4.0 (0.16)3.0 (0.12)Rear4.3 (0.17)3.0 (0.12)Brake disk runoutFront∙Rear———0.3 (0.012)Master cylinder boreMaster cylinder piston diam.FrontFront15.870 ~ 15.913 (0.6248 ~ 0.6265)15.827 ~ 15.854 (0.6227 ~ 0.6242)——————RearRear12.700 ~ 12.743 (0.5000 ~ 0.5017)12.657 ~ 12.684 (0.4983 ~ 0.4994)——————Brake caliper cylinder boreBrake caliper piston diam.Front∙RearFront∙Rear32 (1.26)32 (1.26)——————Brake fluid typeFrontDOT4———RearDOT4———Rear axle shaft nunout———6 (0.24)Tire sizeWheel rim sizeTire tread depthFrontFrontFront21×7-1010×5.5—————————4 (0.16)RearRearRear20×11-99×8—————————4 (0.16)Toe-in [ When apply to a load 75 kg (165 lbs)]CasterCamber0 ~ 5 mm (0 ~ 0.2 in)7.3。0。—————————
8-25 SERVICING INFORMATION◉ TIRE PRESSUREFRONTREARCOLD INFLATION TIRE PRESSUREONE PERSON0.3 kgf/cm 230 kPa4.4 psi0.3 kgf/cm 230 kPa4.4 psiTWO PERSONS0.35 kgf/cm 235 kPa4.9 psi0.35 kgf/cm 235 kPa4.9 psi◉ FUEL + OILITEM STANDARD NOTEFuel typeFuel tank capacityEngine oil typeNecessary amount of engine oilEngine oil capacity [Total : 2,700 ml ]Gasoline used should be graded 91 octane or higher.An unleaded gasoline is recommened.lmlmlmlmlmlmlml8API Over SL (SAE 10W/40)Change2,500Filter change2,600Overhaul2,700Oil tand side1,900Filter side100Engine side550Oil hose side150
Page 2:
HOW TO USE THIS MANUALTO LOCATE WHA
Page 5 and 6:
GENERAL INFORMATIONCONTENTS1INFORMA
Page 8 and 9:
1-3 GENERAL INFORMATIONSERIAL NUMBE
Page 10 and 11:
1-5 GENERAL INFORMATION◉ ENGINE C
Page 12 and 13:
1-7 GENERAL INFORMATIONEXTERIOR ILL
Page 16 and 17:
2-1 PERIODIC MAINTENANCEPERIODIC MA
Page 18 and 19:
2-3 PERIODIC MAINTENANCEMAINTENANCE
Page 20 and 21:
2-5 PERIODIC MAINTENANCEVALVE CLEAR
Page 22 and 23:
2-7 PERIODIC MAINTENANCE● If the
Page 24 and 25:
2-9 PERIODIC MAINTENANCECAUTIONTo a
Page 26 and 27:
2-11 PERIODIC MAINTENANCECAUTIONNec
Page 28 and 29:
2-13 PERIODIC MAINTENANCE5. Install
Page 30 and 31:
2-15 PERIODIC MAINTENANCE● Remove
Page 32 and 33:
2-17 PERIODIC MAINTENANCE▣ AIR BL
Page 34 and 35:
2-19 PERIODIC MAINTENANCESTEERINGIn
Page 36 and 37:
2-21 PERIODIC MAINTENANCE● Count
Page 38 and 39:
2-23 PERIODIC MAINTENANCESUSPENSION
Page 40 and 41:
2-25 PERIODIC MAINTENANCEOIL PRESSU
Page 42 and 43:
3-1 ENGINEENGINE REMOVAL ANDREMOUNT
Page 44 and 45:
3-3 ENGINE● Remove the carburetor
Page 46 and 47:
3-5 ENGINE● Loosen the muffler co
Page 48 and 49:
3-7 ENGINE● Tighten the exhaust p
Page 50 and 51:
3-9 ENGINEENGINE DISASSEMBLY● Rem
Page 52 and 53:
3-11 ENGINE● Turn the magneto rot
Page 54 and 55:
3-13 ENGINE● Place a clean rag ov
Page 56 and 57:
3-15 ENGINE● Remove the clutch pu
Page 58 and 59:
3-17 ENGINE● Remove the gearshift
Page 60 and 61:
3-19 ENGINE● Remove the cam chain
Page 62 and 63:
3-21 ENGINE● Remove the crankshaf
Page 64 and 65:
3-23 ENGINE● Install the valve sp
Page 66 and 67:
3-25 ENGINE▣ VALVE HEAD RADIAL RU
Page 68 and 69:
3-27 ENGINE▣ CAMSHAFT JOURNAL WEA
Page 70 and 71:
3-29 ENGINE▣ CAM CHAIN AND CAM CH
Page 72 and 73:
3-31 ENGINE▣ PISTON RING-TO-GROOV
Page 74 and 75:
3-33 ENGINECRANK BALANCER AND BALAN
Page 76 and 77:
3-35 ENGINECLUTCH▣ CLUTCH DRIVE P
Page 78 and 79:
3-37 ENGINETRANSMISSION▣ DISASSEM
Page 80 and 81:
3-39 ENGINE▣ REASSEMBLYReassemble
Page 82 and 83:
3-41 ENGINE● Remove the oil strai
Page 84 and 85:
3-43 ENGINE▣ CLUTCH RELEASE CAMSH
Page 86 and 87:
3-45 ENGINE◉ GEARSHIFT CAM, FORK
Page 88 and 89:
13-47 ENGINE◉ GEAR POSITION SWITC
Page 90 and 91:
3-49 ENGINE● Install the gearshif
Page 92 and 93:
23-51 ENGINE● Bend the tongue of
Page 94 and 95:
3-53 ENGINE◉ PISTON RING● Insta
Page 96 and 97:
3-55 ENGINE● Install the cam chai
Page 98 and 99:
3-57 ENGINE21st pin15th pin31
Page 100 and 101:
3-59 ENGINE◉ CAM CHAIN TENSION AD
Page 102 and 103:
FUEL SYSTEMCONTENTSFUEL TANK……
Page 104 and 105:
FUEL SYSTEM 4-2◉ REMOUNTINGRemoun
Page 106 and 107:
FUEL SYSTEM 4-4◉ LOCATION OF CARB
Page 108 and 109:
7FUEL SYSTEM 4-6● Remove the spri
Page 110 and 111:
FUEL SYSTEM 4-8● Remove the main
Page 112 and 113:
FUEL SYSTEM 4-10● Align the hole
Page 114 and 115:
5-1 COOLING SYSTEMENGINE COOLANTAt
Page 116 and 117:
5-3 COOLING SYSTEM● Disconnect re
Page 118 and 119:
5-5 COOLING SYSTEMCOOLING FAN◉ IN
Page 120:
5-7 COOLING SYSTEM◉ INSTALLATIONI
Page 123 and 124:
COOLING SYSTEM 5-10● Keep on heat
Page 125 and 126:
COOLING SYSTEM 5-12● Remove the c
Page 127 and 128:
COOLING SYSTEM 5-14▣ BEARING CASE
Page 129:
COOLING SYSTEM 5-16OIL TANK AND HOS
Page 132 and 133:
5-19 COOLING SYSTEM● Install the
Page 135 and 136:
ELECTRICAL SYSTEM 6-21314121512 Bat
Page 138 and 139:
6-5 ELECTRICAL SYSTEM▣ IGNITION C
Page 140 and 141:
6-7 ELECTRICAL SYSTEMCHARGING SYSTE
Page 142 and 143:
6-9 ELECTRICAL SYSTEMSTARTER SYSTEM
Page 144 and 145:
6-11 ELECTRICAL SYSTEM◉ STARTER M
Page 146 and 147:
6-13 ELECTRICAL SYSTEMLAMPS◉ HEAD
Page 148 and 149:
6-15 ELECTRICAL SYSTEM◉ COMBINATI
Page 150 and 151:
6-17 ELECTRICAL SYSTEMCapSeal3 Pour
Page 152 and 153:
CHASSISCONTENTSEXTERIOR PARTS …
Page 154 and 155:
CHASSIS 7-2
Page 156 and 157:
CHASSIS 7-4● Remove the four stee
Page 158 and 159:
CHASSIS 7-6◉ REMOUNTINGRemount th
Page 161:
7-9 CHASSIS▣ REAR WHEEL HUB● Re
Page 164 and 165:
CHASSIS 7-12▣ FRONT WHEEL● Inst
Page 166 and 167:
CHASSIS 7-14◉ BRAKE PAD REPLACEME
Page 168 and 169:
32CHASSIS 7-16● Remove the brake
Page 170 and 171:
CHASSIS 7-18◉ BRAKE DISK REMOVAL
Page 172 and 173:
CHASSIS 7-20◉ MASTER CYLINDER INS
Page 174 and 175:
CHASSIS 7-22◉ REMOVAL● Remove t
Page 176 and 177:
CHASSIS 7-24◉ INSPECTION AND DISA
Page 178 and 179:
CHASSIS 7-26◉ REASSEMBLY AND REMO
Page 180 and 181:
CHASSIS 7-28NOTEWhen installing the
Page 182 and 183:
CHASSIS 7-30STEERING◉ CONSTRUCTIO
Page 184 and 185:
CHASSIS 7-32▣ STEERING SHAFT AND
Page 186 and 187:
CHASSIS 7-34● Remove the steering
Page 188 and 189:
CHASSIS 7-36◉ REASSEMBLY AND REMO
Page 190 and 191:
CHASSIS 7-38with a narrow width hav
Page 192 and 193:
CHASSIS 7-40◉ TOE-IN ADJUSTMENTAd
Page 194 and 195:
CHASSIS 7-42◉ BRAKE PAD REPLACEME
Page 196 and 197:
CHASSIS 7-44◉ BRAKE CALIPER REMOV
Page 198 and 199:
21CHASSIS 7-46◉ BRAKE CALIPER REA
Page 200 and 201: CHASSIS 7-48● Connect the parking
Page 202 and 203: CHASSIS 7-50◉ MASTER CYLINDER REA
Page 204 and 205: CHASSIS 7-52● Remove the reverse
Page 206 and 207: CHASSIS 7-54REAR SHOCK ABSORBER◉
Page 208 and 209: CHASSIS 7-56◉ REAR SHOCK ABSORBER
Page 210 and 211: CHASSIS 7-58▣ DAMPING FORCE ADJUS
Page 212 and 213: CHASSIS 7-60◉ REMOVAL▣ CUSHION
Page 214 and 215: CHASSIS 7-62◉ INSPECTION AND DISA
Page 216 and 217: CHASSIS 7-64▣ CUSHION LEVER AND R
Page 218 and 219: CHASSIS 7-66REAR AXLE◉ CONSTRUCTI
Page 220 and 221: CHASSIS 7-68● Remove the brake di
Page 222 and 223: CHASSIS 7-70▣ REASSEMBLY AND REMO
Page 224 and 225: CHASSIS 7-72● Apply SUPER GREASE
Page 226 and 227: SERVICING INFORMATIONCONTENTSTROUBL
Page 228 and 229: SERVICING INFORMATION 8-2ComplaintN
Page 230 and 231: SERVICING INFORMATION 8-4◉ CARBUR
Page 232 and 233: SERVICING INFORMATION 8-6◉ BATTER
Page 234 and 235: SERVICING INFORMATION 8-8◉ BRAKES
Page 236 and 237: SERVICING INFORMATION 8-10Special t
Page 238 and 239: SERVICING INFORMATION 8-12TIGHTENIN
Page 240 and 241: SERVICING INFORMATION 8-14SERVICE D
Page 242 and 243: SERVICING INFORMATION 8-16◉ OIL P
Page 244 and 245: SERVICING INFORMATION 8-18◉ TRANS
Page 246 and 247: SERVICING INFORMATION 8-20◉ THERM
Page 248 and 249: SERVICING INFORMATION 8-22◉ WATTA
Page 252 and 253: WIRE AND CABLE ROUTINGSERVICING INF
Page 254 and 255: SERVICING INFORMATION 8-28
Page 256 and 257: SERVICING INFORMATION 8-30
Page 258 and 259: SERVICING INFORMATION 8-32WIRING DI
Page 260 and 261: MEASURINGTAPPETCLEARANCE (mm)0.10 ~
show all

TE450 SM service manual.pdf - Hyosung

Create successful ePaper yourself

Delete template?

Save as template?