TE450 SM service manual.pdf - Hyosung

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CHASSIS 7-12▣ FRONT WHEEL● Install the front wheel.● Tighten the wheel set nuts to the specified torque.Wheel set nut: 39.2~58.8 N∙m (3.92~5.88 kgf∙m)◈ ON-ROAD typeNOTEWhen installing the front wheel, make sure thatthe arrow on the tire points in the direction ofrotation.▣ REAR WHEEL● Install the rear wheel.● Tighten the wheel set nuts to the specified torque.Wheel set nut: 39.2 ~ 58.8 N∙m (3.92 ~ 5.88 kgf∙m)◈ ON-ROAD typeNOTEWhen installing the rear wheel, make sure that thearrow on the tire points in the direction ofrotation.▣ TIRE☞ Refer to page 2-18
7-13 CHASSISFRONT BRAKE◉ CONSTRUCTIONWARNING This brake system is filled with an ethylene glycol-based DOT4 brake fluid. Do not use or mix different typesof fluid, such as silicone-based or petroleum-based brake fluids. Do not use any brake fluid taken from old, used or unsealed containers. Never reuse brake fluid left overfrom the last servicing or stored for a long periods. When storing brake fluid, seal the container completely and keep away from children. When replenishing brake fluid, take care not to get dust into the fluid. When washing brake components, use new brake fluid. Never use cleaning solvent. A contaminated brake disk or brake pad reduces braking performanec. Discard contaminated pads andclean the brake disk with high quality brake cleaner or a neutral detergent.CAUTIONHandle brake fluid with care : the fluid reacts chemically with paint, plastics, rubber materials etc. and will damagethem severly.
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HOW TO USE THIS MANUALTO LOCATE WHA
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GENERAL INFORMATIONCONTENTS1INFORMA
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1-3 GENERAL INFORMATIONSERIAL NUMBE
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1-5 GENERAL INFORMATION◉ ENGINE C
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1-7 GENERAL INFORMATIONEXTERIOR ILL
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2-1 PERIODIC MAINTENANCEPERIODIC MA
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2-3 PERIODIC MAINTENANCEMAINTENANCE
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2-5 PERIODIC MAINTENANCEVALVE CLEAR
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2-7 PERIODIC MAINTENANCE● If the
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2-9 PERIODIC MAINTENANCECAUTIONTo a
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2-11 PERIODIC MAINTENANCECAUTIONNec
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2-13 PERIODIC MAINTENANCE5. Install
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2-15 PERIODIC MAINTENANCE● Remove
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2-17 PERIODIC MAINTENANCE▣ AIR BL
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2-19 PERIODIC MAINTENANCESTEERINGIn
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2-21 PERIODIC MAINTENANCE● Count
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2-23 PERIODIC MAINTENANCESUSPENSION
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2-25 PERIODIC MAINTENANCEOIL PRESSU
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3-1 ENGINEENGINE REMOVAL ANDREMOUNT
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3-3 ENGINE● Remove the carburetor
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3-5 ENGINE● Loosen the muffler co
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3-7 ENGINE● Tighten the exhaust p
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3-9 ENGINEENGINE DISASSEMBLY● Rem
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3-11 ENGINE● Turn the magneto rot
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3-13 ENGINE● Place a clean rag ov
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3-15 ENGINE● Remove the clutch pu
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3-17 ENGINE● Remove the gearshift
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3-19 ENGINE● Remove the cam chain
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3-21 ENGINE● Remove the crankshaf
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3-23 ENGINE● Install the valve sp
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3-25 ENGINE▣ VALVE HEAD RADIAL RU
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3-27 ENGINE▣ CAMSHAFT JOURNAL WEA
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3-29 ENGINE▣ CAM CHAIN AND CAM CH
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3-31 ENGINE▣ PISTON RING-TO-GROOV
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3-33 ENGINECRANK BALANCER AND BALAN
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3-35 ENGINECLUTCH▣ CLUTCH DRIVE P
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3-37 ENGINETRANSMISSION▣ DISASSEM
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3-39 ENGINE▣ REASSEMBLYReassemble
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3-41 ENGINE● Remove the oil strai
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3-43 ENGINE▣ CLUTCH RELEASE CAMSH
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3-45 ENGINE◉ GEARSHIFT CAM, FORK
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13-47 ENGINE◉ GEAR POSITION SWITC
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3-49 ENGINE● Install the gearshif
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23-51 ENGINE● Bend the tongue of
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3-53 ENGINE◉ PISTON RING● Insta
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3-55 ENGINE● Install the cam chai
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3-57 ENGINE21st pin15th pin31
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3-59 ENGINE◉ CAM CHAIN TENSION AD
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FUEL SYSTEMCONTENTSFUEL TANK……
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FUEL SYSTEM 4-2◉ REMOUNTINGRemoun
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FUEL SYSTEM 4-4◉ LOCATION OF CARB
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7FUEL SYSTEM 4-6● Remove the spri
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FUEL SYSTEM 4-8● Remove the main
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FUEL SYSTEM 4-10● Align the hole
Page 114 and 115: 5-1 COOLING SYSTEMENGINE COOLANTAt
Page 116 and 117: 5-3 COOLING SYSTEM● Disconnect re
Page 118 and 119: 5-5 COOLING SYSTEMCOOLING FAN◉ IN
Page 120: 5-7 COOLING SYSTEM◉ INSTALLATIONI
Page 123 and 124: COOLING SYSTEM 5-10● Keep on heat
Page 125 and 126: COOLING SYSTEM 5-12● Remove the c
Page 127 and 128: COOLING SYSTEM 5-14▣ BEARING CASE
Page 129: COOLING SYSTEM 5-16OIL TANK AND HOS
Page 132 and 133: 5-19 COOLING SYSTEM● Install the
Page 135 and 136: ELECTRICAL SYSTEM 6-21314121512 Bat
Page 138 and 139: 6-5 ELECTRICAL SYSTEM▣ IGNITION C
Page 140 and 141: 6-7 ELECTRICAL SYSTEMCHARGING SYSTE
Page 142 and 143: 6-9 ELECTRICAL SYSTEMSTARTER SYSTEM
Page 144 and 145: 6-11 ELECTRICAL SYSTEM◉ STARTER M
Page 146 and 147: 6-13 ELECTRICAL SYSTEMLAMPS◉ HEAD
Page 148 and 149: 6-15 ELECTRICAL SYSTEM◉ COMBINATI
Page 150 and 151: 6-17 ELECTRICAL SYSTEMCapSeal3 Pour
Page 152 and 153: CHASSISCONTENTSEXTERIOR PARTS …
Page 154 and 155: CHASSIS 7-2
Page 156 and 157: CHASSIS 7-4● Remove the four stee
Page 158 and 159: CHASSIS 7-6◉ REMOUNTINGRemount th
Page 161: 7-9 CHASSIS▣ REAR WHEEL HUB● Re
Page 166 and 167: CHASSIS 7-14◉ BRAKE PAD REPLACEME
Page 168 and 169: 32CHASSIS 7-16● Remove the brake
Page 170 and 171: CHASSIS 7-18◉ BRAKE DISK REMOVAL
Page 172 and 173: CHASSIS 7-20◉ MASTER CYLINDER INS
Page 174 and 175: CHASSIS 7-22◉ REMOVAL● Remove t
Page 176 and 177: CHASSIS 7-24◉ INSPECTION AND DISA
Page 178 and 179: CHASSIS 7-26◉ REASSEMBLY AND REMO
Page 180 and 181: CHASSIS 7-28NOTEWhen installing the
Page 182 and 183: CHASSIS 7-30STEERING◉ CONSTRUCTIO
Page 184 and 185: CHASSIS 7-32▣ STEERING SHAFT AND
Page 186 and 187: CHASSIS 7-34● Remove the steering
Page 188 and 189: CHASSIS 7-36◉ REASSEMBLY AND REMO
Page 190 and 191: CHASSIS 7-38with a narrow width hav
Page 192 and 193: CHASSIS 7-40◉ TOE-IN ADJUSTMENTAd
Page 194 and 195: CHASSIS 7-42◉ BRAKE PAD REPLACEME
Page 196 and 197: CHASSIS 7-44◉ BRAKE CALIPER REMOV
Page 198 and 199: 21CHASSIS 7-46◉ BRAKE CALIPER REA
Page 200 and 201: CHASSIS 7-48● Connect the parking
Page 202 and 203: CHASSIS 7-50◉ MASTER CYLINDER REA
Page 204 and 205: CHASSIS 7-52● Remove the reverse
Page 206 and 207: CHASSIS 7-54REAR SHOCK ABSORBER◉
Page 208 and 209: CHASSIS 7-56◉ REAR SHOCK ABSORBER
Page 210 and 211: CHASSIS 7-58▣ DAMPING FORCE ADJUS
Page 212 and 213: CHASSIS 7-60◉ REMOVAL▣ CUSHION
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CHASSIS 7-62◉ INSPECTION AND DISA
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CHASSIS 7-64▣ CUSHION LEVER AND R
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CHASSIS 7-66REAR AXLE◉ CONSTRUCTI
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CHASSIS 7-68● Remove the brake di
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CHASSIS 7-70▣ REASSEMBLY AND REMO
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CHASSIS 7-72● Apply SUPER GREASE
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SERVICING INFORMATIONCONTENTSTROUBL
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SERVICING INFORMATION 8-2ComplaintN
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SERVICING INFORMATION 8-4◉ CARBUR
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SERVICING INFORMATION 8-6◉ BATTER
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SERVICING INFORMATION 8-8◉ BRAKES
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SERVICING INFORMATION 8-10Special t
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SERVICING INFORMATION 8-12TIGHTENIN
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SERVICING INFORMATION 8-14SERVICE D
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SERVICING INFORMATION 8-16◉ OIL P
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SERVICING INFORMATION 8-18◉ TRANS
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SERVICING INFORMATION 8-20◉ THERM
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SERVICING INFORMATION 8-22◉ WATTA
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SERVICING INFORMATION 8-24◉ BRAKE
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WIRE AND CABLE ROUTINGSERVICING INF
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SERVICING INFORMATION 8-28
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SERVICING INFORMATION 8-30
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SERVICING INFORMATION 8-32WIRING DI
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MEASURINGTAPPETCLEARANCE (mm)0.10 ~
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TE450 SM service manual.pdf - Hyosung

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