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59TP5AComponent Self-TestNOTE: The furnace control <strong>com</strong>ponent test allows all<strong>com</strong>ponents to run for a short time; except the gas valve andhumidifier terminal HUM are not energized for safety reasons. TheEAC-1 terminal is energized when the blower is energized. Thisfeature helps diagnose a system problem in case of a <strong>com</strong>ponentfailure. The <strong>com</strong>ponent test feature will not operate if anythermostat signal is present at the control and not until all timedelays are <strong>com</strong>pleted.To Begin Component Self-Test:1. Remove blower access door.2. Disconnect the thermostat R lead from furnace control.3. Manually close blower door switch.Caution must be taken when manually closing this switch forservice purposes.! WARNINGELECTRICAL SHOCK HAZARDFailure to follow this <strong>warning</strong> could result in personal injury,or death.Blower door switch opens 115 -v power to furnace control.No <strong>com</strong>ponent operation can occur unless switch is closed.Exercise caution to avoid electrical shock from exposedelectrical <strong>com</strong>ponents when manually closing this switch forservice purposes.4. For approximately 2 sec, short (jumper) the COM-24vterminal on control to the TEST/TWIN 3/16—in. (5 mm)quick-connect terminal on control until the LED goes off.Remove jumper from terminals. (See Fig. 35.)NOTE: If TEST/TWIN and COM-24v terminals are jumperedlonger than 2 sec, LED will flash rapidly and ignore <strong>com</strong>ponenttest request.Component test sequence is as follows:a. LED will display previous status code 4 times.b. Inducer motor starts and continues to run until Step g of<strong>com</strong>ponent test sequence.c. After 7 seconds the hot surface igniter is energized for 15sec., then off.d. Blower motor operates on LO-HT speed for 10 sec.e. Blower motor operates on HI-HT speed for 10 sec.f. Blower motor operates on COOL speed for 10 sec.g. Inducer motor goes to low speed for 10 sec, then stops.5. Reconnect R lead to furnace control, remove tape fromblower door switch, and re-install blower door.6. Verify furnace shut down by lowering thermostat settingbelow room temperature.7. Verify that furnace restarts by raising thermostat settingabove room temperature.Checklist1. Put away tools and instruments. Clean up debris.2. Verify that the jumper is removed from the TEST/TWINterminal. Verify that there is nothing plugged into the PLTconnector. (Note: If there is a jumper connector pluggedinto PLT, remove it and discard.) (See Fig. 35.)3. Verify that Heating Operating Mode switch SW-1 is setproperly. (See Fig. 35.)4. Verify that the Blower/Heat Off Delay SW-2 and SW-3switches are set as desired. (See Fig. 35.)5. Verify that the blower and control (“Main”) doors areproperly installed.6. Verify that the Status LED glows. If not, check that thepower supply is energized and that the blower door issecure. See Fig. 54 to interpret diagnostic codes.7. Cycle test furnace with room thermostat to be sure that itoperates properly with the room thermostat. Check allmodes including Heat, Cool and Fan.8. Check operation of accessories per manufacturer’sinstructions.9. Review User’s Guide with owner.10. Attach entire literature packet to furnace.Care and Maintenance68! WARNINGFIRE OR EXPLOSION HAZARDFailure to follow this <strong>warning</strong> could result in personalinjury, death and/or property damage.Never store flammable or <strong>com</strong>bustible materials on, near, orin contact with the furnace, such as:1. Spray or aerosol cans, rags, brooms, dust mops,vacuum cleaners, or other cleaning tools.2. Soap powders, bleaches, waxes or other cleaning<strong>com</strong>pounds, plastic or plastic containers, gasoline,kerosene, cigarette lighter fluid, dry cleaning fluids,or other volatile fluids.3. Paint thinners and other painting <strong>com</strong>pounds, paperbags, or other paper products. Exposure to thesematerials could lead to corrosion of the heatexchangers.For continuing high performance and to minimize possible furnacefailure, periodic maintenance must be performed on this furnace.Consult your local dealer about proper frequency of maintenanceand the availability of a maintenance contract.! WARNINGELECTRICAL SHOCK AND FIRE HAZARDFailure to follow this <strong>warning</strong> could result in personal injury,death, and/or property damage.Turn off the gas and electrical supplies to the furnace andinstall lockout tag before performing any maintenance orservice. Follow the operating instructions on the labelattached to the furnace.! WARNINGCARBON MONOXIDE POISONING AND FIREHAZARDFailure to follow this <strong>warning</strong> could result in personalinjury, death and/or property damage.Never operate furnace without a filter or filtration deviceinstalled. Never operate a furnace with filter or filtrationdevice access doors removed.

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