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SKF - Rolling Bearings

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Design considerations<br />

Frictional moment method<br />

This method is common in series production<br />

because it is fast and can be automated. Since<br />

there is a relationship between bearing preload<br />

and the frictional moment in the bearings, it is<br />

possible to stop adjustment when a frictional<br />

moment corresponding to the desired preload<br />

has been reached. This can be done if the frictional<br />

moment is continuously monitored while<br />

setting preload. However, the frictional moment<br />

can vary from bearing to bearing, and it<br />

also depends on the preservative, the lubricant<br />

and the sealing method.<br />

Direct force method<br />

As the purpose of bearing adjustment is to obtain<br />

a specific preload, it would seem sensible<br />

to use a method either to produce or to measure<br />

the force directly. However, in practice, the<br />

indirect methods of adjustment by axial displacement<br />

or frictional moment are preferred<br />

as they are simple and can be achieved easily<br />

and more cost-effectively.<br />

Collective adjustment<br />

This method can also be referred to as “random<br />

statistical adjustment”. Using this method,<br />

the bearings, shaft, housing, and any other<br />

components are manufactured to Normal<br />

tolerances. The components, which are considered<br />

fully interchangeable, are assembled<br />

randomly. Where tapered roller bearings are<br />

concerned, this interchangeability also extends<br />

to the inner ring assemblies and outer rings.<br />

To avoid high machining costs and the use of<br />

precision bearings, it is assumed that given<br />

the limiting values of the tolerances, it is statistically<br />

improbable that tolerance stack-up<br />

occurs. If, however, accurate preload is to be<br />

obtained with as little scatter as possible,<br />

manufacturing tolerances must be narrowed.<br />

The advantage of collective adjustment is that<br />

no inspection is required and no extra equipment<br />

is needed when mounting the bearings.<br />

Preloading with springs<br />

By preloading bearings in small electric motors<br />

(up to frame size of 132) or similar applications,<br />

it is possible to reduce bearing noise levels.<br />

The bearing system in this case comprises<br />

a single row deep groove ball bearing at each<br />

end of the shaft. The simplest method of applying<br />

preload is to use a spring or spring<br />

package († fig. 41). The spring acts on the<br />

outer ring of one of the two bearings. This<br />

outer ring must be able to be axially displaced.<br />

The preload force remains practically constant,<br />

even when there is axial displacement of the<br />

bearing as a result of thermal elongation. The<br />

requisite preload force can be estimated using<br />

F = k d<br />

where<br />

F = preload force [kN]<br />

d = bearing bore diameter [mm]<br />

k = a factor, † following<br />

Depending on the design of the electric motor,<br />

values of between 0,005 and 0,01 are used for<br />

Fig. 41<br />

224

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