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SKF - Rolling Bearings

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Lubrication<br />

Lubricating greases<br />

Lubricating greases consist of a mineral or<br />

synthetic oil combined with a thickener. The<br />

thickeners are usually metallic soaps. However,<br />

other thickeners like polyurea are also<br />

available, and can be used in applications<br />

where there are, for example, high temperatures.<br />

Additives are also included to enhance<br />

certain properties of the grease. The consistency<br />

of the grease depends largely on the type<br />

and concentration of the thickener, and on the<br />

operating temperature of the application.<br />

When selecting a grease, the most important<br />

factors to be considered are:<br />

• temperature range<br />

• consistency<br />

• base oil viscosity<br />

• protection against corrosion<br />

• load carrying ability<br />

• miscibility<br />

Temperature range – the <strong>SKF</strong> traffic<br />

light concept<br />

The temperature range over which a grease<br />

can be used depends largely on the type of<br />

base oil and thickener as well as the additives.<br />

The relevant temperatures are schematically<br />

illustrated in diagram 1 in the form of a<br />

“double traffic light”.<br />

The extreme temperature limits, low and<br />

high, are well-defined.<br />

• The low temperature limit (LTL), the lowest<br />

temperature at which a grease enables the<br />

bearing to be started up without difficulty,<br />

is largely determined by the base oil and its<br />

viscosity.<br />

• The high temperature limit (HTL) is determined<br />

by the type of thickener and its<br />

dropping point. The dropping point is the<br />

temperature at which a grease loses its<br />

consistency and becomes a fluid.<br />

As indicated in diagram 1 by the red zones,<br />

<strong>SKF</strong> does not recommend using a grease<br />

above or below its temperature limits to lubricate<br />

bearings. Although grease suppliers indicate<br />

the specific values for the low and high<br />

temperature limits in their product literature,<br />

the temperatures for reliable operation are<br />

indicated by the <strong>SKF</strong> values for the following<br />

limits:<br />

• low temperature performance limit (LTPL)<br />

• high temperature performance limit (HTPL)<br />

Within these two limits, which is indicated by<br />

the green zone in diagram 1, the grease fulfils<br />

its function reliably and the relubrication interval<br />

or grease life can be determined accurately.<br />

Since the definition of the high temperature<br />

performance limit is not standardized internationally,<br />

care must be taken when interpreting<br />

supplier data.<br />

At temperatures above the high temperature<br />

performance limit (HTPL), grease degrades<br />

with increasing rapidity and the byproducts<br />

of oxidation have a detrimental<br />

effect on the lubricant. Therefore, temperatures<br />

in the amber zone, between the high<br />

temperature performance limit (HTPL) and<br />

the high temperature limit (HTL), should only<br />

be allowed to occur for very short periods and<br />

not longer than a few hours.<br />

244

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