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Climate Action 2011-2012

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Figure 1. Share of carbon footprint along the coffee chain.<br />

Source: Tchibo research<br />

the methane produced in the fermentation process. Methane<br />

is a much more damaging GHG than CO 2<br />

.<br />

Challenges from Coffee<br />

proCessing<br />

After harvesting the coffee, the ripe berries need to be<br />

processed as soon as possible. The coffee beans must be<br />

removed from the fruit and dried before they can be roasted.<br />

This can be done either by the dry or wet method.<br />

The wet method is more commonly used in the majority<br />

of the coffee producing countries, such as Nicaragua and<br />

other countries in Central America. It requires the use of<br />

specific equipment and substantial quantities of water. When<br />

properly done, it ensures that the intrinsic qualities of the<br />

coffee beans are better preserved, producing a green coffee<br />

which is homogeneous and has few defective beans. The<br />

process of extracting the beans from coffee cherries generates<br />

enormous volumes of waste in the form of pulp and residual<br />

water. The waste water has a high content of organic matter<br />

and acidity. The waste water in coffee has chemical oxygen<br />

demand (COD) values that vary between 18,000 and 30,000<br />

milligrams per litre. The oxidation of the organic matter in<br />

the water is done by means of microflora of bacteria that feed<br />

on the matter and consume the oxygen in the water. In case<br />

of a substantial discharge of waste water into a natural water<br />

body, typically a river, the oxygen in the river is depleted,<br />

thereby choking and destroying the aquatic fauna and flora,<br />

such as fish, crabs, micro-organisms and various river plants.<br />

Discharges from coffee ‘beneficios’ (processing plants) are<br />

a major source of river pollution in northern Latin America.<br />

The Guatemala-based Instituto Centroamericano de<br />

Investigación y Tecnología Industrial has estimated that<br />

over a six-month period during 1988, the processing of<br />

547,000 tonnes of coffee in Central America generated<br />

1.1 million tonnes of pulp, and polluted 110,000 cubic<br />

metres of water per day, resulting in discharges to the<br />

region’s waterways equivalent to raw sewage dumping from<br />

a city of four million people.<br />

stringent requirements and<br />

professional development<br />

UTZ Certified is convinced that increasing sustainability should<br />

also reinforce the independent position of farmers. This is why<br />

farmers are trained in the professional development of their<br />

agricultural practice and operational management. This improves<br />

the quality of their products and allows them to produce higher<br />

volumes at lower costs. This in turn enables the farmers to<br />

negotiate a better price for a better product and to improve<br />

their standard of living. Moreover, farmers who work with<br />

UTZ Certified in the global marketplace receive a premium for<br />

their crop, and pay nothing for taking part in the programme.<br />

By working with a strict Code of Conduct, UTZ Certified<br />

sets stringent requirements for the farmers when it comes to<br />

the sustainable growing of coffee, cocoa and tea. Farmers are<br />

trained in the area of business skills, labour conditions and<br />

environmental management, and their operational management<br />

is checked by independent third parties. The UTZ Certified<br />

tracking system subsequently guarantees that the raw<br />

materials have actually been grown and harvested in a<br />

responsible manner.<br />

projeCt on Coffee waste and<br />

biogas<br />

Using coffee waste water to produce biogas and then use<br />

the energy within the coffee supply chain appears to be a<br />

viable option to consider. Methane is generated from coffee<br />

waste by anaerobic bacteria. Methane gas can be used for<br />

various purposes; specifically in coffee processing, it has been<br />

proposed to use it to generate electrical energy in a dual fuel<br />

setup, substituting up to 70 per cent of the diesel used in<br />

the generator of the pulping machine. It can also be used to<br />

generate a substantial amount of the heat needed to dry the<br />

processed coffee, or can substitute other fuels such as the<br />

ones used for kitchen stoves.<br />

The goal of the project Energy from Coffee Waste in Central<br />

America is to use the coffee waste water to produce biogas in<br />

a controlled way, thereby avoiding the emission of methane<br />

from fermentation of coffee waste, and then use the biogas<br />

produced as an energy source. To achieve this goal, the project<br />

is focused on building experience of the optimisation and<br />

standardisation of the coffee waste bioreactors and digesters<br />

under the prevailing conditions in Central America. Based<br />

on the findings of the project, the plan is to later make the<br />

technology available to a large number of coffee processors.<br />

table 1. produCtion and pollution for<br />

the three types of produCer<br />

Est. green Est. biogas<br />

coffee production<br />

production (m 3 per day)<br />

Large exporter 1,361-2,268 2,000<br />

Co-operative, central mill 27.21 30-40<br />

Co-operative, smallholders 11.47 (average) 3-4<br />

127 climateactionprogramme.org

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