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#6 How Do Oil Refineries Work?<br />

The oil that is extracted from the reservoirs is prepared for transportation to the refinery,<br />

by essentially separating it roughly from sediments and water. Following these initial<br />

processing stages, it is referred to as crude oil and delivered by ship or pipeline to the<br />

refinery. The liquid mixture is processed into saleable products using special distillation<br />

methods. Advanced technology makes it possible that none of the substances contained in<br />

crude oil remains unused.<br />

In an oil refinery, the oil undergoes cleaning, distillation and conversion to make products<br />

such as petrol, diesel fuel, heating oil or kerosene.<br />

Oil purification / desalting<br />

Oil is freed of sand and water already at the reservoir site. To protect the processing<br />

facilities from corrosion, the crude oil is desalted (salt content < 10 ppm). By adding<br />

water, an emulsion of crude oil and water is produced, in which the salt dissolves. In an<br />

electrostatic desalter, the emulsion is then separated again. The saline water settles on the<br />

floor and is fed into appropriate processing systems. The desalted crude oil is pumped to<br />

the distillation unit.<br />

Primary processing<br />

After being desalted, the crude oil is heated to a temperature of up to 400°C. The heated<br />

oil is separated into its components using a thermal separation method (rectification) in a<br />

distillation tower (column) measuring up to 50 m in height. The crude oil enters the<br />

column in a two-phase flow (gas/liquid). The temperature decreases towards the top and,<br />

in accordance with their density, the individual components settle on the various levels in<br />

such a way that, from top to bottom, the following products are formed: liquid gas, petrol,<br />

kerosene, diesel, heating oil, bitumen and lubricants.<br />

Conversion process<br />

Following the primary processing phase, a series of refining processes is used to separate<br />

catalyst pollutants and to improve the quality of the intermediate products. Almost all oil<br />

products that come from the refinery have not been distilled or rectified from oil only.<br />

Various intermediate products and components are mixed together to produce for<br />

example motor fuel, diesel fuel and heating oil.<br />

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