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19XR (PIC II) Hermetic Centrifugal Liquid Chillers 50 Hz - Carrier

19XR (PIC II) Hermetic Centrifugal Liquid Chillers 50 Hz - Carrier

19XR (PIC II) Hermetic Centrifugal Liquid Chillers 50 Hz - Carrier

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3.5.2 - Install vent piping to relief devices<br />

The <strong>19XR</strong> chiller is factory equipped with relief devices on the<br />

cooler and condenser shells. Refer to Fig. 20 for size and<br />

location of relief devices.<br />

The safety valves are installed on ball valves, that are leadsealed<br />

in the open position.<br />

These valves permit isolating and removing the safety valve<br />

for calibration and replacement.<br />

If a safety valve is replaced, do not leave the machine without<br />

safety valves. Only remove the safety valve, if the risk of fire<br />

is completely controlled and under the responsibility of the<br />

user. Half the safety valves are enough to protect against fire.<br />

The other half can be removed for replacement (see "Safety<br />

considerations".<br />

Vent relief devices to the outdoors in accordance with the<br />

applicable national standard (for example, NFE 35400 in<br />

France and EN 378 when applicable) for the safety of chilling<br />

devices as well as any other applicable codes.<br />

DANGER: Refrigerant discharged into confined spaces can<br />

displace oxygen and cause asphyxiation.<br />

1. If relief devices are manifolded, the cross-sectional area<br />

of the relief pipe must at least equal the sum of the areas<br />

required for individual relief pipes.<br />

2. Provide a pipe plug near outlet side of each relief device<br />

for leak testing. Provide pipe fittings that allow vent piping<br />

to be disconnected periodically for inspection of<br />

valve mechanism.<br />

3. Piping to relief devices must not apply stress to the device.<br />

Adequately support piping. A length of flexible tubing or<br />

piping near the device is essential on spring-isolated<br />

machines.<br />

4. Cover the outdoor vent with a rain cap and place a<br />

condensation drain at the low point in the vent piping to<br />

prevent water build-up on the atmospheric side of the<br />

relief device.<br />

5. Equip the piping with connections allowing disconnection<br />

for the inspection of the piping.<br />

30<br />

Fig. 20 - Relief device locations<br />

3.6 - Make electrical connections<br />

Field wiring must be installed in accordance with job wiring<br />

diagrams and all applicable electrical local regulations.<br />

Wiring diagrams in this publication (Fig. 21-23) are for reference<br />

only and are not intended for use during actual installation;<br />

follow job specific wiring diagrams.<br />

NOTE: Wires are generally of the 05VK or 07VK type, nontinned<br />

copper core, withstanding a constant 105ºC on the core.<br />

Cross sections are not smaller than those specified in standard<br />

EN 60204-1.<br />

The thicknesses and quality of the insulation are, wherever<br />

necessary, adapted to the constraints of the placing and preparation<br />

of the wiring, terminal spade tagging, the fitting of<br />

specific connectors, etc.<br />

The wire colours are generally as follows: red, black and<br />

white for the 3 bus wires, red for all the common 24, 115, 230<br />

VAC wires, orange for all the wires of the excluded circuits,<br />

blue for the DC circuits, brown for all the other wires.<br />

The wires are marked all along their length, one mark approx.<br />

every 40 mm, according to an equipotential system. The reference<br />

mark numbers are those of the <strong>Carrier</strong> wiring diagram.<br />

The wires are attached by a clip around the components and<br />

are routed in a self-extinguishing PVC chute! The connectors<br />

terminate the bus strand in conformity with <strong>Carrier</strong> drawings.<br />

CAUTION: Do not run low voltage wiring into the control<br />

cabinet. The control cabinet should only be used for<br />

additional extra-low voltage wiring (<strong>50</strong> V maximum).<br />

WARNING: Do not attempt to start compressor or oil pump<br />

(even for a rotation check) or apply test voltage of any kind<br />

while machine is under dehydration vacuum. Motor insulation<br />

breakdown and serious damage may result.<br />

Connect control inputs<br />

Wiring may be specified for a spare safety switch, and a<br />

remote start/stop contact can be wired to the starter terminal<br />

strip. Additional spare sensors and <strong>Carrier</strong> Comfort Network<br />

modules may be specified as well. These are wired to the<br />

machine control panel as indicated in Fig. 21.<br />

3.6.1 Installation standards and precautions<br />

The units have just one power connection point.<br />

The starter cabinet (optional) includes:<br />

the starting-up equipment (standard)<br />

the motor protection (standard)<br />

the Integrated Starter Module ISM<br />

the Chiller Control Module CCM<br />

the Chiller Visual Control CVC

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