19XR (PIC II) Hermetic Centrifugal Liquid Chillers 50 Hz - Carrier

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8. The compressor may operate at full capacity for a short time after the pulldown ramping has ended, even though the building load is small. The active electrical demand setting can be overridden to limit the compressor IkW, or the pulldown rate can be decreased to avoid a high demand charge for the short period of high demand operation. Pulldown rate can be based on power output or temperature rate. It is accessed on the equipment service screen 'RAMP DEM'. 6.4 - To Stop the Chiller 1. The occupancy schedule will start and stop the chiller automatically once the time schedule is set up. 2. By pressing the STOP button for one second, the alarm light will blink once to confirm that the button has been pressed. Then, the compressor will follow the normal shutdown sequence as described in the Controls section. The chiller will not restart until the CCN or LOCAL softkey is pressed. The chiller is now in the 'Off control' mode. Do not attempt to stop the chiller by opening an isolating switch. High-intensity arcing may occur. Do not restart the chiller until the problem is diagnosed and corrected. 6.5 - After Limited Shutdown No special preparations should be necessary. Follow the regular preliminary checks and starting procedures. 6.6 - Extended Shutdown The refrigerant should be transferred into the pumpout storage tank (if supplied; see Pumpout and Refrigerant Transfer Procedures) in order to reduce chiller pressure and the possibility of leaks. Maintain a holding charge of 2.27 to 4.5 kg of refrigerant or nitrogen to prevent air from leaking into the chiller. If freezing temperatures are likely to occur in the chiller area, drain the chilled water, condenser water, and the pumpout condenser water circuits to avoid freeze-up. Keep the waterbox drains open. Leave the oil charge in the chiller with the oil heater and controls energized to maintain the minimum oil reservoir temperature. 6.7 - After Extended Shutdown Be sure that the water system drains are closed. It may be advisable to flush the water circuits to remove any soft rust which may have formed. This is a good time to clean the tube vessel and inspect the probe pressure taps and change them, if necessary. Check the cooler pressure on the CVC default screen, and compare to the original holding charge that was left in the chiller. If (after adjusting for ambient temperature changes) any loss in pressure is indicated, check for refrigerant leaks. See Check Chiller Tightness section. Recharge the chiller by transferring refrigerant from the pumpout storage tank (if supplied). Follow the Pumpout and Refrigerant Transfer Procedures section. Observe freeze-up precautions. 48 Carefully make all regular preliminary and running system checks. Perform a Control Test before start-up. If the compressor oil level appears abnormally high, the oil may have absorbed refrigerant. Make sure that the oil temperature is above 60°C or cooler refrigerant temperature 27°C. 6.8 - Cold Weather Operation When the entering condenser water drops very low, the operator should automatically cycle the cooling tower fans off to keep the temperature up. The PIC II controls have a tower fan output (terminals 11 and 12 of the ISM). 6.9 - Manual Guide Vane Operation Manual operation of the guide vanes in order to check control operation or control of the guide vanes in an emergency operation is possible by overriding the target guide vane position. Access the 'COMPRESS' screen on the interface, and highlight TARGET GUIDE VANE POSITION. To control the position, enter a percentage of guide vane opening that is desired. Zero percent is fully closed, 100% is fully open. To release the guide vanes to AUTOMATIC mode, press the RELEASE softkey. NOTE: Manual control will increase the guide vanes and override the pulldown rate during start-up. Motor current above the electrical demand setting, capacity overrides, and chilled water below control point will override the manual target and close the guide vanes. For descriptions of capacity overrides and set points, see the Capacity Override section (Controls IOM). 6.10 - Refrigeration Log A refrigeration log, such as the one shown in Fig. 28, provides a convenient checklist for routine inspection and maintenance and provides a continuous record of chiller performance. It is an aid in scheduling routine maintenance and in diagnosing chiller problems. Keep a record of the chiller pressures, temperatures, and liquid levels on a sheet similar to that shown. Automatic recording of PIC II data is possible through the use of CCN devices such as the Data Collection module and a Building Supervisor. Contact your Carrier representative for more information.
49 Date: ___________________________ Installation site: __________________________ Model No.: _________________ Series No.: __________________ Refrigerant type: __________________ Date - Evaporator Condenser Compressor Operator’s Notes Time Refrigerant Water Refrigerant Water Bearing temperature initials Pressure Temperature Pressure Temperature Pressure Temperature Pressure Temperature Oil Motor (inlet/outlet l/s) (inlet/outlet) (inlet/outlet l/s) (inlet/outlet) Pressure Temperature Level (FLA - current*) change * or angle of guide vanes Notes: Indicate shutdowns on safety controls, repairs made, oil or refrigerant added or removed, air exhausted and water drained from dehydrator. Include amounts. Fig. 28 - Refrigeration log
Page 1 and 2: 19XR (PIC II) Hermetic Centrifugal
Page 3 and 4: TABLE OF CONTENTS (cont'd) 4 - BEFO
Page 5 and 6: INITIAL START-UP CHECKLIST FOR 19XR
Page 7 and 8: 19XR HERMETIC CENTRIFUGAL LIQUID CH
Page 9 and 10: 1 - SAFETY CONSIDERATIONS 19XR liqu
Page 11 and 12: 2 - INTRODUCTION AND CHILLER FAMILI
Page 13 and 14: The control centre: registers coole
Page 15 and 16: 1. Rear motor bearing 2. Forward mo
Page 17 and 18: 3 - INSTALLATION 3.1 - Introduction
Page 19 and 20: 3.3.3 - Physical data Table 1 Motor
Page 21 and 22: Maximum and minimum heat exchanger
Page 23 and 24: 1. Hot gas bypass (cut) 2. Compress
Page 25 and 26: 3.4 - Install machine supports Typi
Page 27 and 28: 1. Air vent 2. Leaving condenser wa
Page 29 and 30: 1a. Safety valve on machine 1b. Saf
Page 31 and 32: The control cabinet (standard unit)
Page 33 and 34: Electrical characteristics of the m
Page 35 and 36: 3.6.4 - Make the necessary connecti
Page 37 and 38: Insulate Motor Terminals and Lead W
Page 39 and 40: 4 - BEFORE INITIAL START-UP 4.1 - N
Page 41 and 42: h. Slowly raise the system pressure
Page 43 and 44: 6. Valve off the vacuum pump, stop
Page 45 and 46: The valve is opened counter-clockwi
Page 47: To return the chiller to normal con
Page 51 and 52: To pressurize with dry nitrogen Ano
Page 53 and 54: 7.3.5 - Refrigerant Filter A refrig
Page 55 and 56: X See view A Y See view B Z Thrust

19XR (PIC II) Hermetic Centrifugal Liquid Chillers 50 Hz - Carrier

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