Control of Volatile Organic Compounds Emissions from Manufacturing

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cn I ;P Tab1e 5-2. INSTALLATION COST FACTORS Thermal lnci n~erator Flare Catalytic Incinerator Installatio~n Retrofit Retrofit Retroftt Cost Component Typical Multiplier~usted . Typical Multipliera Adjusted Typical Hultipliera Mjusted Major Equipment Purchase Price (P) Unspecified Equi pent Total Equipment (A) Installation Factors (Wultiples of A1 Foundations Structures Equipment Erection Piping Insulation Paint Fire Protection Instrpents Electrical Sales Tax Freight Cont~actnr'sFee Engineering Contingencies Tota1 aRetrofit:multipliers based on cost adjustments given in Table 5-1, taken from ~eference 2.
Tab1e 5-2, INSTALLATION COST FACTORS (Concl uded) Condenser (20ft2) Condenser (130ft2) Installation Retrofit Retrofit Cost Component Typical Elultipliera., . Adjusted Typical Hultipliera Adjusted Hajor Equipment Purchase Price (P) Wspeci fled Equipaent Total Equipment (A) Installation Factors JMultiples of A1 Foupdati ons Structures Equipnt Erection Piping Insulation Paint Fire Protection lnstrlaaents Electrical Sales Tax Freight Contractor's Fee Engineering Contingencies Total aRetrofit multipliers based on cost adjustments given in Table 5-1, taken frm Reference 2.
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dine Series Emission Standards and
Page 3 and 4:
TABLE OF CONTENTS ................
Page 5 and 6:
D.2 THERMAL INCINERATOR VOC EMISSIO
Page 7 and 8:
LIST OF TABLES End Uses of Polyprop
Page 9 and 10:
Typical Inci nerator Parameters for
Page 11:
LIST OF FIGURES Simplified Process
Page 15 and 16:
2.1 INTRODUCTION 2.0 PROCESS AND PO
Page 17 and 18:
Polypropylene resins are supplied i
Page 19 and 20:
Table 2-2. POLYPROPYLENE (PP) PLANT
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Fxlrus loll l'el lciiz ltlq Methano
Page 23 and 24:
Tab1e 2-3. CHARACTER1 STICS OF VENT
Page 25 and 26:
in addition to C3 and process dilue
Page 27 and 28:
used in maki fig shopping bags. For
Page 29 and 30:
I 2 CTC E%% PCS A wrcc 2 C W P U iZ
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Table '2-6. CHARACTERISTICS OF VENT
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A1 though polymers with molecular w
Page 35 and 36:
A - . STYREL +VACUUH SYSTEM (8) (9)
Page 37 and 38:
Tab1e 2-8. CHARACTERISTICS OF VENT
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3.0 EMISSION CONTROL TECHNIQUES Vol
Page 43 and 44: that they require for complete comb
Page 45 and 46: PILOT AND CENTER mAlri JET ELNATION
Page 47 and 48: Ground flares are usually enclosed
Page 49 and 50: flare was operated with from 130 t
Page 51 and 52: w Table 3-1 . FLARE EMISSIONS STUDI
Page 53 and 54: has become less common during the p
Page 55 and 56: Waste Gas- Stack Section Figure 3-3
Page 57 and 58: chamber temperatures ranging from 7
Page 59 and 60: = alti-
Page 61 and 62: control can be used. Any breakdown
Page 63 and 64: and, in some cases, reused in the p
Page 65 and 66: are immiscible with the coolant. Th
Page 67 and 68: 3.2 .I .1 Condenser Control Efficie
Page 69 and 70: VOC -*, VENT TO VcntS~ AmOSPnERE Fi
Page 71 and 72: ABSORBlHG UQUlD WITH VOC OUT To Dis
Page 73 and 74: REFERENCES FOR CHAPTER 3 Lee, K.C.,
Page 75 and 76: Reference 24, p. 34. Key, J . A. Or
Page 77 and 78: 4.1 INTRODUCTION 4.0 ENVIRONME NTAL
Page 79 and 80: Table 4-1. UNCONTROLLED EMISSION RA
Page 81 and 82: C Table 4-3. UNCONTROLLED EMISSION
Page 83 and 84: the results and an analysis of cost
Page 85 and 86: Tab1e 4-4. MODEL PLANT ENVIRONMENTA
Page 87 and 88: Tab1e 4-5. ADDITIONAL ENERGY REQUIR
Page 89 and 90: -- Table 4-7. ADDITIONAL ENERGY REQ
Page 91 and 92: 5.0 CONTROL COST ANALYSIS OF RACT T
Page 93: m I W 1. Simple. continuous uanuall
Page 97 and 98: FOOTNOTES FOR Tab1 e 5-3 a Incl ude
Page 99 and 100: In order to prevent an explosion ha
Page 101 and 102: analysis of the Distil 1 ation NSPS
Page 103 and 104: Install ed piping and ducting costs
Page 105 and 106: estimated by the same procedure as
Page 107 and 108: .ble 5-4. POLYPROPYLENE MODEL PLANT
Page 109 and 110: Table 5-6. POLYSTYRENE MODEL PLANT
Page 111 and 112: emitters, while other dryers, e.g.,
Page 113 and 114: Table 5-8. COST ANALYSIS FOR POLYPR
Page 115 and 116: other dryers may have higher or low
Page 117 and 118: Table 5-11. COST ANALYSIS FOR HIGH
Page 119 and 120: Table 5-12. COST ANALYSIS FOR POLYS
Page 122 and 123: Polymer Table 5-15. COST EFFECTIVEN
Page 124 and 125: effectiveness of polystyrene contro
Page 126 and 127: EEA. Distil lation NSPS Pi peline C
Page 129 and 130: APPENDIX A LIST OF COMFIENJERS
Page 131 and 132: APPENDIX B COMMENTS OW MAY 1982 DRA
Page 133 and 134: Mr. J. R. Famet Page 2 EPA June 16,
Page 135 and 136: October 19, 1981 Attachment to June
Page 137 and 138: Be The mocial plant does nst incEud
Page 139 and 140: 1000 BRAZOS, SUITE 200, AUSTIN, TEX
Page 141 and 142: our previous comments the TCC quest
Page 143 and 144: . . . . " . . 5. Emission Reduction
Page 145 and 146:
REFERENCES Texas Chemical Council t
Page 147 and 148:
' Y !. Jack R. Faner o The A~ency h
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NATION& AIR POLLUTION CONTROL Y COM
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" DEFINITION OF INCINERATION AS MCT
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-5- IN SUWRYj THE AGENCY, BY RELYIN
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STRUMS WITH RELATIVELY STABLE FLOW
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1 I CoHPlTIONS OF 10 TIMES NORMAL S
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I 1 I - gU - I I n G PROPO.SED INCI
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The use of data from the CTG for ai
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Mr. Jack R. Farmer, Chief July 19,
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APPENDIX C MAJOR ISSUES AND RESPONS
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generally for large volume, variabl
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control devices, such as thermal an
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modification or rep1 acement, based
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epresent excellent agreement for su
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Response: The following responses a
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processes (e.g ., polypropylene and
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I I I I The purpose of this appendi
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Data collection continued for each
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Test . Number ~104Velocity (scfm) (
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found for tests of incinerators at
Page 194 and 195:
7' Tab1e 0-4. TYPICAL INCINERATOR P
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I I I I I l l I averages for the mo
Page 198 and 199:
Table D-5. ARC0 POLYMERS INCINERATO
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Thempies Spaced Evenly Across the T
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probe for the temperature while a w
Page 204 and 205:
The total installed capital cost of
Page 206 and 207:
3. Test Results - VOC destruction e
Page 208 and 209:
Figure D-4. Petro-Tex 0x0 unit inci
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air to reduce the air flow through
Page 213 and 214:
HEAT EXCHANGE1 NOTE: From Exchanger
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' organic carbon. chromatography. T
Page 217 and 218:
D.3 VAPOR RECOVERY SYSTEM VOC EMISS
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However, the calculations assume pe
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The 20 pprn level was judged to be
Page 224 and 225:
REFERENCES FOR APPENDIX D McDaniel,
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APPENDIX E: DETAILED DESIGN AND COS
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characteristics: volumetric flow ra
Page 231 and 232:
Footnotes for Table E-1 astandad co
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sources to the flare header were as
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Flare Tip Diameter (in.) Figure E-1
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Table E-3. CAPITAL AND ANNUAL OPERA
Page 240 and 241:
Footnotes for Table E-3 aFluidic se
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Tab1e E-4. WtORKSHEET FOR CALCULATI
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excess air for oxygen in the waste
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Table E-6. PROCEDURE TO DESIGN THER
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I I a plant had a use for it, heat
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Footnotes for Table E-7 Wpdated usi
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Table E-8. OPERATING PARAMETERS AND
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TABLE E-9. GAS PARAMETERS USED FOR
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~ 1 1 I I l 1 I I represent June 19
Page 262 and 263:
Tabl e -11 CAPITAL AND . IERATIONG
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$0.335/scfm for units with no heat
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Table E-12. PROCEDURE TO CALCULATE
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Footnotes for Table E-12 (Concluded
Page 270 and 271:
i m- Table E-13. PROCEDURE TO CALCU
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I - I - 1 A nnnrrn~~nrc rn rnl PIII
Page 274 and 275:
Table E-15. CAPITAL AND ANNUAL OPER
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aUpdated using Chemical ~ I nneiri
Page 278 and 279:
Condenser ~y2 ! ;tern Area (ftL) Fi
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ased on an equation in the Chemical
Page 282 and 283:
m Equi p ent Type Check Valves Gate
Page 284 and 285:
- 1/8 - - Table E-20. INSTALLED DUC
Page 286 and 287:
Reference 12, p. 6-3 and 6-4. Refer
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APPENDIX F CALCULATION OF UNCONTROL
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Table F-1 . INITIAL EMISSION CHARAC
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Table F12. SUMMARY OF ANNUAL COSTS,
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= the difference between the operat
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I 8 - a F.Z. 1 Sty rene-i n-Steam m
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(9 CE = AC - (0.9 ~ CDnA ~ x eRC) d
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Substituting the values from Table
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Table 7. EXPONENTS USED FOR CONDENS
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Within Line Table F-8. STYRENE'-IN-
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Control of Volatile Organic Compounds Emissions from Manufacturing

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