SERVICE SPECIFICATIONS

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AT-46 AT4687 AT4688 Rear Front SST A46DE AUTOMATIC TRANSMISSION - FRONT CLUTCH (A46DE) Z05018 AT4977 AT4690 AT4891 4. CHECK PISTON STROKE OF FRONT CLUTCH (a) For check of piston stroke, install the rear clutch hub. (b) Install the snap ring. (c) Using SST and a dial indicator, measure the front clutch piston stroke applying and releasing the compressed air 392 - 785 kPa (4 - 8 kgf/cm2 , 57 - 114 psi) , as shown. SST 09350-20015 (09350-06120) Piston stroke: 1.40 - 2.48 mm (0.0551 - 0.0976 in.) If the piston stroke is less than the limit, parts may have been assembled incorrectly, check and reassemble again. If the piston stroke is nonstandard, select another plate. HINT: There are two different thicknesses for the plate. Plate thickness: 1.8 mm (0.071 in.) 2.0 mm (0.079 in.) (d) Remove the snap ring and rear clutch hub. 5. INSTALL FRONT CLUTCH HUB (a) Coat the bearing and races with petroleum jelly and install them onto the front clutch drum. Bearing and races diameter: Inside mm (in.) Outside mm (in.) Race (Rear) 21.4 (0.843) 37.3 (1.469) Bearing 23.4 (0.921) 37.5 (1.476) Race (Front) 24.1 (0.949) 37.3 (1.469) (b) Install the front clutch hub into the front clutch drum. HINT: Mesh the splines of the front clutch hub with the flukes of the discs by rotating and pushing the front clutch hub. 6. INSTALL REAR CLUTCH HUB (a) Install the rear clutch hub. (b) Install the snap ring. Be sure the end gap of the snap ring is not aligned with the cutout portion of the front clutch drum.
AT-42 Front Clutch Front Clutch Piston A46DF AUTOMATIC TRANSMISSION - FRONT CLUTCH (A46DF) Piston Return Spring ♦ O-Ring ♦ Non-reusable part AT6245 AT4645 AT4646 Snap Ring Race FRONT CLUTCH COMPONENTS Rear Clutch Hub Plate Front Clutch Hub Bearing Snap Ring FRONT CLUTCH DISASSEMBLY Snap Ring Disc 1. INSTALL FRONT CLUTCH ASSEMBLY TO OVER- DRIVE CASE 2. REMOVE REAR CLUTCH HUB AND FRONT CLUTCH HUB (a) Using a screwdriver, remove the snap ring. (b) Remove the rear clutch hub and front clutch hub.
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SERVICE SPECIFICATIONS SERVICE DATE
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Output Shaft End play 0.3 - 0.9 mm
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EQUIPMENT Feeler gauge Vernier cali
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Rear Planetary Gear Planetary pinio
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AT-10 PREPARATION SST (SPECIAL SERV
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IN-10 INTRODUCTION - ABBREVIATIONS
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GENERAL SPECIFICATIONS Type of Tran
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GENERAL SPECIFICATIONS Type of Tran
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2. FUNCTION OF COMPONENTS COMPONENT
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2 or L Position 2nd Gear L Position
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4. ELECTRONIC CONTROL SYSTEM The el
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2. FUNCTION OF COMPONENTS COMPONENT
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2 or L Position 2nd Gear L Position
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ECTS Throttle Position Sensor Idli
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Manual Valve Lever Shaft ♦ Oil Se
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A46DE AUTOMATIC TRANSMISSION - COMP
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SST A46DE AUTOMATIC TRANSMISSION -
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Page 41 and 42: Manual Valve Lever Shaft ♦ Oil Se
Page 43 and 44: A46DF AUTOMATIC TRANSMISSION - COMP
Page 49 and 50: SST A46DF AUTOMATIC TRANSMISSION -
Page 53 and 54: AT-24 COMPONENT PARTS GENERAL NOTES
Page 55 and 56: AT-26 Front Side Bushing A46DE AUTO
Page 57 and 58: AT-28 A46DE AUTOMATIC TRANSMISSION
Page 59 and 60: AT-26 Front Side Bushing A46DF AUTO
Page 61 and 62: AT-28 A46DF AUTOMATIC TRANSMISSION
Page 63 and 64: AT-30 AT4751 AT4752 A46DE AUTOMATIC
Page 67 and 68: AT-34 AT4578 AT4765 Retainer Retain
Page 69 and 70: AT-36 Hold Lock A46DE AUTOMATIC TRA
Page 71 and 72: AT-30 AT4751 AT4752 A46DF AUTOMATIC
Page 75 and 76: AT-34 AT4881 AT4765 AT4578 AT4765 R
Page 77 and 78: AT-36 Hold Lock A46DF AUTOMATIC TRA
Page 81 and 82: AT-40 Front Rear A46DE AUTOMATIC TR
Page 83 and 84: O/D Planetary Ring Gear Race ♦ No
Page 85 and 86: A46DF AUTOMATIC TRANSMISSION - OVER
Page 87 and 88: A46DF AUTOMATIC TRANSMISSION - OVER
Page 89 and 90: SST A46DE AUTOMATIC TRANSMISSION -
Page 91: SST SST AT4650 AT6246 AT4838 A46DE
Page 97 and 98: AT-46 AT4687 AT4688 Rear Front SST
Page 99 and 100: AT-48 SST A46DE AUTOMATIC TRANSMISS
Page 101 and 102: AT-50 SST AT4696 AT4838 AT4695 A46D
Page 103 and 104: Snap Ring ♦ Non-reusable part A46
Page 105 and 106: A46DF AUTOMATIC TRANSMISSION - REAR
Page 107 and 108: A46DF AUTOMATIC TRANSMISSION - REAR
Page 109 and 110: SST A46DE AUTOMATIC TRANSMISSION -
Page 111 and 112: SST AT4704 AT4839 SST A46DE AUTOMAT
Page 113 and 114: AT-52 Oil Seal Ring Snap Ring ♦ N
Page 119 and 120: AT-58 SST A46DE AUTOMATIC TRANSMISS
Page 121 and 122: AT-60 SST AT4778 AT4783 AT4777 A46D
Page 123 and 124: Center Support Non reusable part A
Page 125 and 126: SST A46DF AUTOMATIC TRANSMISSION -
Page 127 and 128: A46DF AUTOMATIC TRANSMISSION - NO.
Page 129 and 130: A46DE AUTOMATIC TRANSMISSION - PLAN
Page 131 and 132: AT-62 Free Hold Front Side Retainer
Page 133 and 134: AT-64 Open End AT4773 AT4769 Free H
Page 137 and 138: AT-68 Hold Free 5. CHECK OPERATION
Page 141 and 142: AT-68 Hold Free 5. CHECK OPERATION
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AT-70 A46DE AUTOMATIC TRANSMISSION
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AT-70 A46DF AUTOMATIC TRANSMISSION
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Disc ♦ Non-reusable part A46DF AU
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Pin Pin Retainer A46DE AUTOMATIC TR
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Q00434 A46DE AUTOMATIC TRANSMISSION
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Pin Pin Retainer A46DF AUTOMATIC TR
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Q00434 A46DF AUTOMATIC TRANSMISSION
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Mark Name (Color) A46DE AUTOMATIC T
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AT-80 Retainer Plug Cut-back Valve
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AT-82 RETAINERS AND PIN LOCATION Cu
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AT-84 Mark Name (Color) A46DE AUTOM
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Plug Pin ♦ Non-reusable part A46D
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RETAINERS, PIN AND CHECK BALLS LOCA
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Mark Name (Color) A46DE AUTOMATIC T
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AT-86 Plunger Sleeve Intermediate M
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AT-88 RETAINERS, CHECK BALLS AND SP
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A46DE AUTOMATIC TRANSMISSION - TRAN
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AT6267 Mark A46DF AUTOMATIC TRANSMI
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SST AT6424 AT4803 A46DF AUTOMATIC T
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A46DF AUTOMATIC TRANSMISSION - COMP
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SST SST Front A46DF AUTOMATIC TRANS
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C4500 A46DF AUTOMATIC TRANSMISSION
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COMPONENT PARTS INSTALLATION Disass
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Manual Valve Lever Manual Valve Lev
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Front A46DE AUTOMATIC TRANSMISSION
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Race SST A46DE AUTOMATIC TRANSMISSI
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Q00420 A46DE AUTOMATIC TRANSMISSION
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AT6231 AT6229 A46DE AUTOMATIC TRANS
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1992 TOYOTA MOTOR CORPORATION All r
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IN-6 Fuse Equal Amperage Rating WRO
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IN-8 INTRODUCTION - GLOSSARY OF SAE
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IN-2 HOW TO USE THIS MANUAL To assi
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IN-4 CAUTIONS, NOTICES, HINTS: Sl U
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Class Diameter mm Pitch mm Specifie
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SERVICE SPECIFICATIONS

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