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Sym Jet Euro X servicemanual - Scootergrisen

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5. CYLINDER HEAD/CYLINDER/PISTON<br />

Use a straight edge and a feeler gauge to<br />

measure the cylinder head for warp.<br />

Service limit: 0.10 mm<br />

In “X” and “Y” direction, measure the cylinder for<br />

worn out as the three levels shown in the figure.<br />

With the max. value to decide cylinder wear out<br />

condition.<br />

Service limit<br />

JET 50 : 39.050mm<br />

JET 100 : 51.050mm<br />

Measure the OD of piston at the 7 mm from the<br />

bottom of the piston.<br />

Service limit<br />

JET 50 : 38.935 mm<br />

JET 100 : 50.935 mm<br />

Calculate the clearance between piston and<br />

cylinder.<br />

Service limit: 0.100 mm<br />

Measure the ID of piston pin hole.<br />

Service limit<br />

JET 50 : 12.030mm<br />

JET 100 : 14.030 mm<br />

Measure the OD of piston pin.<br />

Service limit<br />

JET 50 : 11.970 mm<br />

JET 100 : 13.970 mm<br />

5-6<br />

This chapter Contents<br />

The ID of piston pin hole<br />

7mm<br />

The OD of piston pin

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