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Sym Jet Euro X servicemanual - Scootergrisen

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Piston Ring Inspection<br />

Measure the end gap of each piston ring.<br />

Service limit: 0.40 mm<br />

Caution<br />

With the piston, push each piston ring into<br />

cylinder correctly.<br />

Connecting Rod Inspection<br />

Install bearing and piston pin onto connecting<br />

rod small end, and then check its clearance.<br />

Measure the ID of connecting rod small end.<br />

Service limit: 17.025mm<br />

Piston/Cylinder Installation<br />

Install the expanding ring into the groove of 2 nd<br />

ring.<br />

Align the ring end with the lock pin in the ring<br />

groove.<br />

Install the top ring and the 2 nd ring onto the ring<br />

groove respective.<br />

Caution<br />

The top ring and the 2 nd ring can not be<br />

changeable each other.<br />

Push the rings into ring groove and then check<br />

rings’ mating condition.<br />

If ring could not be push in the ring groove, it<br />

means that ring groove is dirty or wrong ring<br />

groove installation.<br />

Caution<br />

All rings should be installed with the marks<br />

facing up.<br />

All ring should be replaced at same time,<br />

and it can not be replaced one ring only.<br />

It should use same brand name piston ring<br />

in an engine and can not mix with other<br />

one.<br />

This chapter Contents<br />

5. CYLINDER HEAD/CYLINDER/PISTON<br />

1T: top ring<br />

2T: 2 nd ring<br />

Clearance<br />

Top ring<br />

2 nd ring<br />

Piston ring mark<br />

Expanding ring<br />

5-7

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