Sym Jet Euro X servicemanual - Scootergrisen

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Disassembly of Final Driving Mechanism Remove driven pulley Drain gear oil out from gearbox. Remove rear wheel. Remove gearbox cover mounting bolts from the clutch side and then remove the cover from the rear wheel side. Remove final gear, final shaft and counter gear, counter shaft. Remove the drive shaft from left crankcase. Caution The bearing must be replaced when removing the drive shaft. Remove drive shaft oil seal and bearing from left crankcase. This chapter Contents 8. FINAL DRIVING MECHANISM Oil filling hole Final gear & shaft Counter gear & shaft Oil seal Oil draining hole Bearing Drive shaft 8-3
8. FINAL DRIVING MECHANISM Inspection Of Final Driving Mechanism Check if the drive shaft, counter shaft and final gear shaft are worn or damage. Check if the gear box cover bearing, oil seal and the inner diameter of counter shaft are worn or damage. Check if the left crankcase cover bearing, oil seal and the inner diameter of countershaft are worn or damage. Bearing Replacement 8-4 Caution Never install used bearings. Once bearing removed, it has to be replaced with new one. Remove gear box bearing from left crankcase and gear box cover using following tools: Special tool: Inner type bearing puller Re-Assembly Of Final Driving Mechanism Re-assemble the gearbox cover and left crankcase with special tools: Special tool: Gear Box Cover Final shaft bearing: Bearing driver 6203/6004UZ (SYM-9620000) Bearing driver 6201 (SYM-9610001) Final shaft oil seal installer (SYM-9125500) Left Crankcase Drive shaft bearing: Bearing driver 6203/6004UZ (SYM-9620000) Bearing driver 6201 (SYM-9610001) L. crank puller (SYM-1130000-L) L. crank shaft install bush (SYM-1130010) Drive shaft oil seal installer (SYM-9120200) With the special service tools to install drive shaft by through the bearing. Install a new drive shaft oil seal. Install a new final shaft oil seal. This chapter Contents Countershaft Adapter Drive shaft Final driven gear & shaft Driver Punch guide Drive shaft
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Forward Contents How To Use This Ma
Page 3 and 4:
How to Use This Manual This service
Page 5 and 6:
MODEL ILLUSTRATION JET 50 / 100 Ser
Page 9:
1. GENERAL INFORMATION General Safe
Page 14 and 15:
Torque values 1. GENERAL INFORMATIO
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1. GENERAL INFORMATION 1-10 Starter
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1. GENERAL INFORMATION 1-12 Fuel pu
Page 21 and 22:
1. GENERAL INFORMATION B. Engine ru
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1. GENERAL INFORMATION E. CLUTCH, D
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1. GENERAL INFORMATION Note: 1-18 T
Page 30: Oil Pump Control Cable Caution To a
Page 35 and 36: 2. SERVICE MAINTENANCE INFORMATION
Page 39 and 40: 2. SERVICE MAINTENANCE INFORMATION
Page 41 and 42: 3. LUBRICATION SYSTEM Precautions I
Page 43 and 44: 3. LUBRICATION SYSTEM Oil Pump/Oil
Page 45 and 46: 3. LUBRICATION SYSTEM NOTES: 3-6 Th
Page 47 and 48: 4. ENGINE REMOVAL Engine removal Re
Page 49 and 50: 4. ENGINE REMOVAL Remove engine mou
Page 51 and 52: 5. CYLINDER HEAD/CYLINDER/PISTON Ma
Page 53 and 54: 5. CYLINDER HEAD/CYLINDER/PISTON Cy
Page 55 and 56: 5. CYLINDER HEAD/CYLINDER/PISTON Us
Page 58: Maintenance Information ·····
Page 61 and 62: 6. ALTERNATOR Disconnect alternator
Page 63 and 64: 7. “V” TYPE BELT DRIVE SYSTEM/K
Page 80 and 81: Install countershaft, final driven
Page 82: Maintenance Information······
Page 85 and 86: 9. CRANKCASE/CRANKSHAFT Crankshaft
Page 87 and 88: 9. CRANKCASE/CRANKSHAFT Assemble th
Page 90: Throttle Valve Removal Remove the b
Page 94 and 95: Flaot Level Inspection Measure floa
Page 96 and 97: Air Cleaner Removal/Installation Lo
Page 98 and 99: Front Disc Brake System ·····
Page 100 and 101: Maintenance Information Precautions
Page 102 and 103: Hydraulic Disc Brake Close the drai
Page 104 and 105: Brake Disc Inspection Visually chec
Page 106 and 107: Install the rubber pad into the gro
Page 108 and 109: Installation Apply with a thin coat
Page 110 and 111: Body Overview ··········
Page 112 and 113: Side Covers 1. Removal: Remove 3 s
Page 114 and 115: Remove 2 screw form of the body cov
Page 117 and 118: 12. BODY COVER Front Inner Box 1. R
Page 119 and 120: 12. BODY COVER Steering Handle Cove
Page 121 and 122: 12. BODY COVER Note: 12-12 This cha
Page 124 and 125: Steering Handle Removal Remove hand
Page 126 and 127: Inspection Place the axle onto a V-
Page 128 and 129:
Lubricate the speedometer gear with
Page 130 and 131:
Front Fork Removal Handle Front w
Page 132 and 133:
Maintenance Information······
Page 134 and 135:
Rear Wheel Remove Remove exhaust pi
Page 136 and 137:
Maintenance Information······
Page 138:
Troubleshooting No voltage Battery
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15. ELECTRICAL EQUIPMENT Current Le
Page 149 and 150:
15. ELECTRICAL EQUIPMENT Starter Mo
Page 152 and 153:
Switch / Horn Remove handle covers
Page 154 and 155:
Bulb Replacement Headlight/position
Page 156 and 157:
Clock unit - JET EURO 50/100 Remove
Page 158 and 159:
JET 50 ELECTRICAL DIAGRAM Home page
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JET 100 ELECTRICAL DIAGRAM Home pag
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Sym Jet Euro X servicemanual - Scootergrisen

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