Sym Jet Euro X servicemanual - Scootergrisen

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Install snap clip and mounting plate onto lock pin. Replacement of Driven Pulley Bearing Remove inner bearing. Caution If the inner bearing equipped with oil seal on side in the driven pulley, then remove the oil seal firstly. If the pulley equipped with ball bearing, it has to remove snap clip and then the bearing. Remove snap clip and then push bearing forward to other side of inner bearing. Place new bearing onto proper position and its sealing end should be forwarded to outside. Apply with specified grease. Install new inner bearing. Caution Its sealing end should be forwarded to outside as bearing installation. Install needle bearing with hydraulic presser. Install ball bearing by means of hydraulic presser or driver. Install snap clip into the groove of drive face. Align oil seal lip with bearing, and then install the new oil seal (if necessary). This chapter Contents 7. “V” TYPE BELT DRIVE SYSTEM/KICK-STARTER Outer bearing Snap clip Inner bearing Specified grease Sealing end Snap clip Clip Inner ball bearing Inner needle bearing Snap ring Outer bearing Sealing end 7-13
7. “V” TYPE BELT DRIVE SYSTEM/KICK-STARTER Installation of Clutch/Driven Pulley Assembly Install new oil seal and O-ring onto sliding pulley. Apply with specified grease to lubricate the inside of sliding pulley. Install sliding pulley onto driven pulley. Install guide pin and guide pin roller. Install socket. Install driven pulley, spring and clutch into clutch spring compressor, and press down the assembly by turning manual lever until mounting nut that can be installed. Hold the compressor by bench vise and tighten the mounting nut to specified torque with clutch nut wrench. Remove the clutch spring compressor. Torque value: 5.0~6.0 kgf-m Install clutch/driven pulley and drive belt onto drive shaft. 7-14 This chapter Contents Oil seal O-ring Sliding pulley O-ring Mounting nut Oil seal Guide pin Specified grease Guide pin or Guide pin roller Socket Clutch nut wrench Clutch spring compressor
Page 1 and 2:
Forward Contents How To Use This Ma
Page 3 and 4:
How to Use This Manual This service
Page 5 and 6:
MODEL ILLUSTRATION JET 50 / 100 Ser
Page 9:
1. GENERAL INFORMATION General Safe
Page 14 and 15:
Torque values 1. GENERAL INFORMATIO
Page 17 and 18:
1. GENERAL INFORMATION 1-10 Starter
Page 19 and 20:
1. GENERAL INFORMATION 1-12 Fuel pu
Page 21 and 22:
1. GENERAL INFORMATION B. Engine ru
Page 23 and 24: 1. GENERAL INFORMATION E. CLUTCH, D
Page 25: 1. GENERAL INFORMATION Note: 1-18 T
Page 30: Oil Pump Control Cable Caution To a
Page 35 and 36: 2. SERVICE MAINTENANCE INFORMATION
Page 39 and 40: 2. SERVICE MAINTENANCE INFORMATION
Page 41 and 42: 3. LUBRICATION SYSTEM Precautions I
Page 43 and 44: 3. LUBRICATION SYSTEM Oil Pump/Oil
Page 45 and 46: 3. LUBRICATION SYSTEM NOTES: 3-6 Th
Page 47 and 48: 4. ENGINE REMOVAL Engine removal Re
Page 49 and 50: 4. ENGINE REMOVAL Remove engine mou
Page 51 and 52: 5. CYLINDER HEAD/CYLINDER/PISTON Ma
Page 53 and 54: 5. CYLINDER HEAD/CYLINDER/PISTON Cy
Page 55 and 56: 5. CYLINDER HEAD/CYLINDER/PISTON Us
Page 58: Maintenance Information ·····
Page 61 and 62: 6. ALTERNATOR Disconnect alternator
Page 63 and 64: 7. “V” TYPE BELT DRIVE SYSTEM/K
Page 73: 7. “V” TYPE BELT DRIVE SYSTEM/K
Page 78 and 79: Disassembly of Final Driving Mechan
Page 80 and 81: Install countershaft, final driven
Page 82: Maintenance Information······
Page 85 and 86: 9. CRANKCASE/CRANKSHAFT Crankshaft
Page 87 and 88: 9. CRANKCASE/CRANKSHAFT Assemble th
Page 90: Throttle Valve Removal Remove the b
Page 94 and 95: Flaot Level Inspection Measure floa
Page 96 and 97: Air Cleaner Removal/Installation Lo
Page 98 and 99: Front Disc Brake System ·····
Page 100 and 101: Maintenance Information Precautions
Page 102 and 103: Hydraulic Disc Brake Close the drai
Page 104 and 105: Brake Disc Inspection Visually chec
Page 106 and 107: Install the rubber pad into the gro
Page 108 and 109: Installation Apply with a thin coat
Page 110 and 111: Body Overview ··········
Page 112 and 113: Side Covers 1. Removal: Remove 3 s
Page 114 and 115: Remove 2 screw form of the body cov
Page 117 and 118: 12. BODY COVER Front Inner Box 1. R
Page 119 and 120: 12. BODY COVER Steering Handle Cove
Page 121 and 122: 12. BODY COVER Note: 12-12 This cha
Page 124 and 125:
Steering Handle Removal Remove hand
Page 126 and 127:
Inspection Place the axle onto a V-
Page 128 and 129:
Lubricate the speedometer gear with
Page 130 and 131:
Front Fork Removal Handle Front w
Page 132 and 133:
Maintenance Information······
Page 134 and 135:
Rear Wheel Remove Remove exhaust pi
Page 136 and 137:
Maintenance Information······
Page 138:
Troubleshooting No voltage Battery
Page 141:
15. ELECTRICAL EQUIPMENT Current Le
Page 149 and 150:
15. ELECTRICAL EQUIPMENT Starter Mo
Page 152 and 153:
Switch / Horn Remove handle covers
Page 154 and 155:
Bulb Replacement Headlight/position
Page 156 and 157:
Clock unit - JET EURO 50/100 Remove
Page 158 and 159:
JET 50 ELECTRICAL DIAGRAM Home page
Page 160 and 161:
JET 100 ELECTRICAL DIAGRAM Home pag
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Sym Jet Euro X servicemanual - Scootergrisen

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