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LDK Solar Co., Ltd. - Asia Europe Clean Energy (Solar) Advisory Co ...

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Wafering. After passing inspection, the polysilicon blocks are cropped and prepared for slicing. The<br />

prepared polysilicon blocks are sliced into wafers by wire saws. We then wash and dry the wafers at our wafer<br />

cleaning stations before our final inspection and packaging for delivery.<br />

In addition, we also sell polysilicon materials, which include ingots and polysilicon scraps.<br />

Illustrated below is a diagram of our ingot production and wafering process:<br />

Polysilicon<br />

preparation<br />

Ingot<br />

production<br />

Ingot<br />

squaring<br />

Delivery Packaging <strong>Clean</strong>ing<br />

Wafering<br />

Materials used in our production process<br />

Polysilicon Feedstock. The main raw material for multicrystalline wafer and ingot production is<br />

polysilicon feedstock. We use a variety of polysilicon materials, including solar-grade virgin polysilicon that is<br />

at least 99.9999% pure, recyclable polysilicon scraps from third parties and silicon powder.<br />

Crucibles. A crucible is a ceramic container used to hold polysilicon feedstock for melting in the furnace<br />

and has to withstand extremely high temperatures. Crucibles are currently not reusable, as once the ingot is<br />

formed, the crucible holding the ingot will be broken and removed from the ingot.<br />

Slurry and Wire. Slurry is used in the wire sawing process. It is a fluid composed of silicon carbide, or<br />

SiC, which functions as an abrasive, and polyethylene glycol, or PEG, which acts as a coolant. Wires are used<br />

in wire saws to carry the slurry in order to create an abrasive cutting tool.<br />

Production facilities<br />

We manufacture multicrystalline wafers and ingots at our facilities in Xinyu city, Jiangxi province, China.<br />

Our manufacturing facilities occupy a site area of approximately 172,000 square meters in the Xinyu Hi-Tech<br />

Industrial Park of the high-tech development zone of Xinyu city.<br />

We currently have two plants to house our operations in the Xinyu Hi-Tech Industrial Park. As of<br />

March 31, 2007, we had the following equipment in operation:<br />

‚ 61 DSS furnaces used for ingot production;<br />

‚ 15 squarers used to cut ingots into blocks;<br />

‚ 27 wire saws used to slice blocks into wafers; and<br />

‚ other supplemental or ancillary facilities.<br />

Our annual production capacity as of March 31, 2007 was approximately 215 MW.<br />

Production capacity expansion<br />

We are constructing a third plant, which is expected to be completed in the third quarter of 2007. We<br />

plan to install additional manufacturing equipment to increase our total annual production capacity to<br />

approximately 400 MW by the end of 2007 and approximately 800 MW by the end of 2008.<br />

As of March 31, 2007, we had commitments from our equipment suppliers for the delivery of<br />

139 additional DSS furnaces, 50 additional squarers and 183 additional wire saws, which can support an<br />

annual manufacturing capacity of approximately 600 MW by mid-2008. We currently do not have contractual<br />

commitments for all the equipment necessary for the expansion of our production capacity from 600 MW to<br />

approximately 800 MW by the end of 2008. We have, however, already commenced negotiations with our<br />

equipment suppliers for additional equipment. We plan to use a part of our net proceeds from this offering to<br />

pay for such additional equipment as we have disclosed in ""Use of Proceeds'' in this prospectus. We also plan<br />

74

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