Wüest M. 51 Wykes M. 82 Yamaguchi M. 17 Ybarra G. 129 Yubero F ...
Wüest M. 51 Wykes M. 82 Yamaguchi M. 17 Ybarra G. 129 Yubero F ...
Wüest M. 51 Wykes M. 82 Yamaguchi M. 17 Ybarra G. 129 Yubero F ...
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JUNE 27 TUESDAY AFTERNOON<br />
WS-18-TuA-INV.6 QUALITY CONTROL AND LEAK DETECTION IN LARGE VAC-<br />
UUM SYSTEMS. P. Chiggiato. CERN, European Organization for Nuclear Research. CH-1211<br />
Geneva 23, Switzerland.<br />
Large ultra-high vacuum systems can be jeopardized by the failure of a single vacuum component.<br />
As a consequence, a careful choice of materials, assembling techniques and surface treatments is<br />
mandatory in order to avoid leaks (both real and virtual) and excessive outgassing that could spoil<br />
the efficiency of the pumping system. However, even if the suitable choice of the production procedure<br />
is taken, a dedicated quality control plan is essential to avoid the result of clumsy operations<br />
and drifts in the production parameters.<br />
For the Large Hadron Collider (LHC), which is under construction at CERN and expected to run at<br />
the end of 2007, thousands of vacuum components are being produced and different quality control<br />
programs are applied. For the particular case of the about 1200 long straight section (LSS) vacuum<br />
chambers, the quality insurance program will be reviewed by taking into account the most critical<br />
steps of the production procedure, namely extrusion of the OFS tubes, vacuum brazing of the<br />
flanges, TIG welding, chemical treatment of the inner surface, and deposition of the Ti-Zr-V nonevaporable<br />
getter (NEG) thin film. Several characterization techniques are involved, for example X-<br />
ray radiography, optical and metallurgical analysis, leak detection, surface sensitive inspection (XPS<br />
and AES) and non-traditional vacuum measurements.<br />
The quality control plan continues also after the installation of the components in the accelerator ring<br />
or into complex devices like superconducting magnets and distributing field boxes. In this context,<br />
the validation criteria for the NEG film activation process in the LSS will be presented. In addition,<br />
an alternative method for detecting leaks in the complex cryogenic lines of the superconductive<br />
quadrupoles of the LHC will be described.<br />
In order to save and to simply retrieve the massive quantity of data coming from the different controls,<br />
a dedicated software has bee developed at CERN; for most of the components installed in the<br />
main ring, it allows the tracking of all the production and control reports together with the actual position<br />
in the accelerator.<br />
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