Electromagnetic Testing - Eddy Current Testing Applications Chapter 5 & 6

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FIG. 5.19 shows the operating points for a number of materials at three different frequencies. It can be seen that, as the frequency increases, the operating point moves clockwise, further down the impedance curve. Furthermore, the greatest separation of the operating points for materials of different conductivity, and therefore the greatest sensitivity to conductivity is obtained if the operating point is in the central region of the impedance curve. If possible, conductivity testing and material sorting should therefore be carried out at a frequency which brings the operating points of the materials being tested to this central portion of the impedance curve. In addition, if liftoff compensation is important the operating point should be in the lower portion of this region, below the ‘knee’ of the curve. To allow the determination of an appropriate frequency, a relationship between frequency and operating point is required. Charlie Chong/ Fion Zhang
FIG. 5.19. Impedance diagrams and the conductivity curve at three different frequencies, showing that, as frequency increases, the operating point moves down the conductivity curve. It can also be seen that the angle θ between the conductivity and lift-off curve is quite small for operating points near the top of the conductivity curve, but greater in the middle and lower parts of the curve. The increased sensitivity to variations in conductivity towards the centre of the conductivity curve can also be seen. 20KHz 100KHz 1000KHz Charlie Chong/ Fion Zhang
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Electromagnetic Testing - Eddy Curr
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http://igor113.livejournal.com/5121
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Charlie Chong/ Fion Zhang
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同桌的你 Charlie Chong/ Fion
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Fion Zhang at Shanghai 2014/Novembe
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5.0 APPLICATIONS 5.1. Surface testi
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FIG. 5.1. Schematic diagram showing
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Eddy current field extends laterall
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Depth of Penetration & Current Dens
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Please also comment on this illustr
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FIG. 5.2 Directional properties of
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The depth of surface flaws (the dis
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Case Discussion: The corresponding
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5.1.2.2 Types of standard surface t
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(b) Spot probes Spot probes are pro
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FIG. 5.6. A spring loaded probe. Ch
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FIG. 5.5. (a) The core and coil of
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Although it is usually evident by i
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FIG. 5.7. Effects of cores and shie
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5.1.2.3 Other types of surface prob
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FIG. 5.8. A tangential probe showin
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Compare vertical probe with the FIG
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Discussion Topic- Why in the tangen
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FIG. 5.9. A gap (horseshoe) probe.
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Horseshoe probe - maximum sensitivi
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A gap (horseshoe) probe - Magnetic
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5.1.3 Testing for surface-breaking
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Eddy Current Testing over painted s
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Testing Frequency: • 200 kHz to 5
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If the fastener is not removed, cra
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Following are some examples of spec
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Threaded Probe Charlie Chong/ Fion
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Eddy Current Testing- Hole fatigue
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Hand operated or manual hole probes
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If motor driven probes are to be us
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FIG. 5.12. Typical rotating hole pr
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Bolt hole probes Charlie Chong/ Fio
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(c) Aircraft wheels: Aircraft wheel
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Aircraft wheels Charlie Chong/ Fion
Page 79 and 80: Automated equipment which will perf
Page 81 and 82: Tangential probe - used in electron
Page 83 and 84: FIG. 5.3 Charlie Chong/ Fion Zhang
Page 85 and 86: Although these blocks can be used f
Page 87 and 88: (f) Scan over the appropriate disco
Page 89 and 90: 4.1.3.5 Testing in-service welds in
Page 91 and 92: FIG. 5.14 a. Typical weld testing p
Page 93 and 94: Since the eddy currents produced at
Page 95 and 96: For testing, the instrument should
Page 97 and 98: Charlie Chong/ Fion Zhang
Page 101 and 102: Keywords: Typically, the magnetic f
Page 103 and 104: Multilayer structures - of flaws in
Page 105 and 106: 5.1.4.2 Probe and frequency selecti
Page 107 and 108: An acceptable compromise which give
Page 109 and 110: FIG. 5.15. Eddy current signals fro
Page 111 and 112: FIG. 5.16. Spot probes testing a la
Page 113 and 114: ) Sliding probes Sliding probes are
Page 115 and 116: 5.1.4.4 Reference samples Reference
Page 117 and 118: 5.1.5 Conductivity testing and mate
Page 119 and 120: 5.1.5.3 Factors which affect conduc
Page 121 and 122: (b) Alloying. Dissolving any elemen
Page 123 and 124: (d) Cold work Plastic deformation o
Page 125 and 126: (b) Test part thickness The conduct
Page 127 and 128: (c) Edge effect Probes dedicated to
Page 129: 5.1.5.6 Frequency selection The fre
Page 135 and 136: The Characteristic Parameter (PC) i
Page 137 and 138: Example: Calculate the optimum freq
Page 139 and 140: When eddy current conductivity mete
Page 141 and 142: (d) Perform conductivity measuremen
Page 143 and 144: 5.1.5.9 Heat treatment of aluminium
Page 145 and 146: 5.1.5.10 Sorting materials by magne
Page 147 and 148: 5.1.6 Thickness measurement of non-
Page 149 and 150: FIG. 5.22. Methods of obtaining sta
Page 151 and 152: Non-conducting coating thickness me
Page 153 and 154: A typical operating frequency to me
Page 155 and 156: 5.1.6.4 Measurement procedure (a) C
Page 157 and 158: (k) (l) Alternatively, if the measu
Page 159 and 160: 5.1.7 Thickness measurement of cond
Page 161 and 162: 5.1.7.2 Probe and frequency selecti
Page 163 and 164: 5.1.7.3 Signals from variations in
Page 165 and 166: FIG. 5.26. Part of the display show
Page 167 and 168: 5.1.7.5 Measurement procedure (a) C
Page 169 and 170: (j) (k) Alternatively, if the measu
Page 171 and 172: 5.1.8 Thickness measurement of cond
Page 173 and 174: FIG. 5.28 shows the impedance curve
Page 175 and 176: 5.2.1.1 Tube testing probes and the
Page 177 and 178: The coil(s) in bobbin probes produc
Page 179 and 180: Bobbin probe eddy current the orien
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To obtain adequate sensitivity to f
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As for surface testing, the test se
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5.2.1.2 Selection of test frequency
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The basis for the selection of test
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FIG. 5.32. Impedance diagram showin
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5.2.1.4 Flaw signals from absolute
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At f 90 , all flaw signals appear i
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5.2.1.5 Absolute probe signals from
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Wobble - A-go-go Charlie Chong/ Fio
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Discussion Topic- Discuss on the fo
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(c) Ferromagnetic conditions at the
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A signal from a ferromagnetic condi
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FIG. 5.36 shows the signal from a f
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Tube Sheet: Baffle Plate Charlie Ch
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Tube Sheet: Baffle Plate Charlie Ch
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(e) Non-ferromagnetic support or ba
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This signal will be modified by any
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(f) Ferromagnetic support or baffle
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FIG. 5.37. The signals from a carbo
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FIG. 5.38. Absolute and differentia
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5.2.1.7 Correlating flaw depth and
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FIG. 5.39. Graph showing the correl
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5.2.1.8 Correlating flaw depth and
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5.2.2 Bar and tube testing using en
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Discussion Topic: This means that p
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FIG. 5.41. The eddy current intensi
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5.2.2.2 Selection of frequency For
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Associated with the f/f g concept i
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The optimum operating point depends
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5.2.2.3 Specific test applications
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(c) Flaw detection Surface flaw ind
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5.2.2.4 Testing ferromagnetic bars
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Ferromagnetic material can be teste
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5.3.2 Equipment Most modern eddy cu
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These standards cover such topics a
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The following example is taken from
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The content of written procedures d
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Charlie Chong/ Fion Zhang
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6.5. Records and reports 6.5.1 Test
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6.5.2 Test reports A formal test re
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Records Charlie Chong/ Fion Zhang
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Calibration Standard A test standar
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Coil, probe A small coil or coil as
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Discontinuity Artificial Reference
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Electromagnetic Testing That non de
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IACS σ IACS . International Anneal
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Material, Diamagnetic A material ha
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Parameter A material property or in
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Phase Lag β (beta), radians or deg
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Resistivity ρ (ro), microhm centim
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Signal A change in eddy current ins
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Space Station Charlie Chong/ Fion Z
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Charlie https://www.yumpu.com/en/br
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Good Luck! Charlie Chong/ Fion Zhan
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