Leonardo 250-300 Repair Manual 2004 - Wheels Academy
Leonardo 250-300 Repair Manual 2004 - Wheels Academy
Leonardo 250-300 Repair Manual 2004 - Wheels Academy
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CYCLE PARTS<br />
LEONARDO <strong>250</strong> - <strong>300</strong><br />
CONTENTS<br />
7.1. BODY .............................................................................................................................................................. 4<br />
7.1.1. REMOVING THE SADDLE .................................................................................................................... 4<br />
7.1.2. REMOVING THE REAR GRAB RAIL..................................................................................................... 5<br />
7.1.3. REMOVING THE REAR PART OF THE FAIRING ................................................................................ 6<br />
7.1.4. REMOVING RIGHT AND LEFT INSPECTION COVERS ...................................................................... 8<br />
7.1.5. REMOVING THE FOOTPEGS............................................................................................................... 9<br />
7.1.6. REMOVING THE FRONT INNER SHIELD .......................................................................................... 10<br />
7.1.7. REMOVING THE FRONT OUTER SHIELD......................................................................................... 12<br />
7.1.8. REMOVING THE LOWER SHIELD ..................................................................................................... 13<br />
7.1.9. REMOVING THE FRONT COVER ...................................................................................................... 15<br />
7.1.10. REMOVING THE BUMPERS............................................................................................................... 16<br />
7.1.11. REMOVING THE WINDSHIELD .......................................................................................................... 17<br />
7.1.12. REMOVING THE FRONT FAIRING..................................................................................................... 18<br />
7.1.13. REMOVING THE FRONT HANDLEBAR COVER................................................................................ 19<br />
7.1.14. REMOVING THE REAR HANDLEBAR COVER .................................................................................. 20<br />
7.1.15. REMOVING THE FRONT MUDGUARD .............................................................................................. 21<br />
7.1.16. REMOVING THE REAR MUDGUARD................................................................................................. 22<br />
7.1.17. REMOVING THE CRASH HELMET COMPARTMENT........................................................................ 23<br />
7.1.18. REMOVING THE BATTERY COMPARTMENT ................................................................................... 24<br />
7.2. ELECTRIC PARTS ........................................................................................................................................ 25<br />
7.2.1. REMOVING THE BATTERY ................................................................................................................ 25<br />
7.2.2. REMOVING THE CONTROL UNIT...................................................................................................... 27<br />
7.2.3. REMOVING THE VOLTAGE REGULATOR ........................................................................................ 28<br />
7.2.4. REMOVING THE DASHBOARD.......................................................................................................... 29<br />
7.2.5. REMOVING THE HEADLIGHT ............................................................................................................ 30<br />
7.2.6. REMOVING THE FRONT DIRECTION INDICATORS......................................................................... 32<br />
7.2.7. REMOVING THE REAR LIGHT ........................................................................................................... 34<br />
7.2.8. REMOVING THE NUMBER PLATE BULB .......................................................................................... 35<br />
7.2.9. REMOVING THE COIL ........................................................................................................................ 36<br />
7.2.10. REMOVING THE SERVICE WARNING LIGHT CONTROL UNIT (FOR LEONARDO <strong>250</strong> ONLY)...... 37<br />
7.2.11. REMOVING THE IGNITION SWITCH/STEERING LOCK.................................................................... 38<br />
7.3. CONTROLS................................................................................................................................................... 39<br />
7.3.1. REMOVING THE THROTTLE CONTROL ........................................................................................... 39<br />
7.3.2. REMOVING THE REAR BRAKE MASTER CYLINDER....................................................................... 40<br />
7.3.3. REMOVING THE LEFT HANDGRIP.................................................................................................... 41<br />
7.3.4. REMOVING THE FRONT BRAKE MASTER CYLINDER .................................................................... 42<br />
7.4. FRAME .......................................................................................................................................................... 43<br />
7.4.1. REMOVING HANDLEBARS ................................................................................................................ 43<br />
7.4.2. REMOVING THE SIDE STAND ........................................................................................................... 44<br />
7.4.3. REMOVING THE CENTRAL STAND................................................................................................... 45<br />
7.4.4. REMOVING PASSENGER FOOTREST .............................................................................................. 46<br />
7.5. FRONT WHEEL............................................................................................................................................. 47<br />
7.5.1. FRONT WHEEL DIAGRAM ................................................................................................................. 47<br />
7.5.2. REMOVAL............................................................................................................................................ 48<br />
7.5.3. CHANGING THE BEARINGS .............................................................................................................. 49<br />
7.5.4. CHECKING FRONT WHEEL PARTS .................................................................................................. 50<br />
7.6. REAR WHEEL ............................................................................................................................................... 51<br />
7.6.1. REAR WHEEL DIAGRAM.................................................................................................................... 51<br />
7.6.2. REMOVING THE REAR WHEEL......................................................................................................... 52<br />
7.7. FRONT BRAKE ............................................................................................................................................. 53<br />
7.7.1. FRONT BRAKE DIAGRAM .................................................................................................................. 53<br />
7.7.2. REPLACING THE FRONT BRAKE PADS ........................................................................................... 54<br />
7.7.3. CHECKING FRONT BRAKE DISC ...................................................................................................... 55<br />
7.7.4. REMOVING THE FRONT BRAKE DISC.............................................................................................. 56<br />
7.8. REAR BRAKE................................................................................................................................................ 57<br />
7.8.1. REAR BRAKE DIAGRAM .................................................................................................................... 57<br />
7.8.2. REPLACING THE REAR BRAKE PADS.............................................................................................. 58<br />
7.8.3. CHECKING THE REAR BRAKE DISC................................................................................................. 59<br />
7.8.4. REMOVING THE REAR BRAKE DISC................................................................................................ 60<br />
7.9. STEERING .................................................................................................................................................... 61<br />
7.9.1. STEERING DIAGRAM ......................................................................................................................... 61<br />
7.9.2. REMOVING THE STEERING STEM ................................................................................................... 62<br />
7.9.3. CHECKING STEERING COMPONENTS ............................................................................................ 64<br />
7.10. FRONT FORK ............................................................................................................................................... 65<br />
7.10.1. FORNT FORK DIAGRAM .................................................................................................................... 65<br />
7.10.2. CHECKING THE OIL LEVEL ............................................................................................................... 66<br />
7.10.3. REMOVING FORK LEG/SLIDER ASSEMBLY .................................................................................... 67<br />
7.10.4. DISASSEMBLING THE FORK LEG/SLIDER UNIT ............................................................................. 68<br />
7 - 2
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