BZ-33, 44 Series - Waltco
BZ-33, 44 Series - Waltco
BZ-33, 44 Series - Waltco
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FLIP-UP DOOR INSTALLATION<br />
Removing existing rear doors may affect<br />
rigidity of the body. This would result in<br />
the side to side (racking) of the corner<br />
posts when the vehicle is in transit. To<br />
prevent this it is suggested that gussets<br />
be installed on the corner posts and<br />
header per the body manufacturer’s<br />
recommendations.<br />
Note: With flip-up door closed, locate corner<br />
post gussets to clear all flip-up door<br />
components.<br />
Gussets per body<br />
manufacturer’s<br />
recommendations<br />
Header<br />
Corner<br />
Post<br />
GR00234<br />
Finish weld hinge angle<br />
Weld hinge angle to body header<br />
• Weld down both legs of hinge angle with<br />
1/8” weld.<br />
• Weld top of hinge angle with 1/8” x 2”<br />
welds every 12”.<br />
• Weld bottom of hinge angle with same<br />
1/8” x 2” welds but space in between top<br />
welds<br />
Weld leg of hinge<br />
angle to header<br />
Door Hinge<br />
Assembly<br />
Locate 2” welds between<br />
top weld’s 12” spacing<br />
1/8” x 2” weld<br />
every 12”<br />
GR00235 & GR00236<br />
64
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