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International Catalogue

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Basic Knowledge of Fastening Technology<br />

Basic Knowledge of Fastening Technology<br />

Building materials<br />

● Masonry<br />

1 2<br />

1. Solid sand-lime brick<br />

2. Solid blocks, also known as brick or clinker brick<br />

1<br />

1. Horizontal coring brick and vertical perforated brick<br />

are often described as perforated bricks or honeycomb<br />

bricks.<br />

2. Perforated sand-lime brick<br />

1 2<br />

1. Brick made of simple concrete, expanded clay,<br />

2. Aircrete<br />

Light concrete hollow blocks, e. g. of pumice or expanding<br />

clay<br />

2<br />

Masonry shows a larger variety in contrast to the anchoring base concrete. The<br />

width of different bricks that are joined together using different mortars into a single<br />

masonry compound is very large.<br />

The division of masonry can take place as per:<br />

▪ The used brick (e.g. natural stone, bricks, lime stone or cellular concrete masonry).<br />

▪ The constructive structure (e.g. single or double layer).<br />

▪ The strength class and gross density of the brick.<br />

▪ Generally, four groups of masonry blocks are differentiated:<br />

▪ Solid blocks with dense structure are building materials that are very resistant<br />

to compressive loads without cavities or with only a low percentage of hole surfaces<br />

(up to max. 15%, e. g. as grip-hole). They are very well suited for anchoring<br />

fixings.<br />

▪ Perforated bricks with a compact structure (perforated and hollow<br />

checker bricks) These are mostly manufactured from the same compressive<br />

strength materials as the solid blocks but are provided with cavities. If higher<br />

loads are introduced into these building materials, special fixings should be used<br />

(e. g. injection anchorings), like those which bridge or fill out the cavities.<br />

Solid blocks with porous structure usually have a very large number of pores<br />

and low compressive strength. Therefore, special fixings should be used for<br />

optimal fastening, e. g. fixings with long expansion zone and fixings that engage<br />

with the material.<br />

Perforated bricks with porous structure (light perforated bricks) have many<br />

cavities and pores and thus usually low compressive strength. In this case, special<br />

care is needed in selection and installation of the correct fixing. Suitable fixings<br />

include those with a long expansion zone or injection anchors with a form locking<br />

anchorage especially with light concrete hollow blocks, with cavities that can be<br />

filled with polystyrene.<br />

▸ Expert tip<br />

▪ Before fixing in masonry find out about exactly, which stone (description, dimensions,<br />

perforation, material, compressive strength) and which mortar (mortar category) is involved.<br />

▪ For safety-relevant anchoring in unknown or old masonry, loading trials can be carried out<br />

on site after consultation with the planner or the construction engineer.<br />

▪ For fixings close to the edge it is of relevance whether a load lies on the masonry (e.g. roof<br />

truss). The load prevents the stones from sliding out of the masonry compound.<br />

▪ Even the so-called full bricks can have holes (e.g. MZ, KS). The holes are mostly larger gripholes<br />

in the centre of the brick. (Up to max. 15% cavity proportion per brick)<br />

▪ Always drill without hammering in ventilating and hollow bricks. Here special, well polished<br />

drills with hard metal trimming are available.<br />

▪ Plaster or other non load-bearing layers may not be added to the load-bearing base.<br />

▪ The anchoring in the masonry joints must be avoided as far as possible due to the<br />

inhomogeniety of joints. If the anchoring in a joint cannot be excluded (e.g. plaster on the<br />

masonry), then it is recommended to reduce the load.<br />

▪ For construction-related permissible systems, the anchoring in joints (straight or horizontal<br />

joints) is regulated in the approvals.<br />

▪ Lowering of fixings in the masonry makes sense only if high loads have to be anchored.<br />

▪ Expansion fixing that punctually induces a high load in the base is mostly not suitable for<br />

anchoring in the masonry (Exception: frame fixing for facade construction).<br />

▪ Injection anchoring achieves the highest loads in masonry materials.<br />

452

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