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AHG Solutions Guide_Edition 2.7

Full Product and Solutions Guide - Automatic Heating Global Pty Ltd

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Contents<br />

Dirt and Air Separation<br />

Air<br />

Due to the physical nature of water, it is impossible to<br />

prevent air from becoming trapped in the system.<br />

Air can enter through:<br />

• Filling and makeup water<br />

• System alterations and maintenance<br />

• Open header tanks<br />

• Micro leaks and diffusion through system components<br />

• Henry’s Law - “Gas is a natural constituent of water and<br />

other liquids. The presence and solubility depend on<br />

temperature and pressure within the liquid” (William Henry<br />

(1775 – 1836)<br />

Free Air<br />

Microbubbles<br />

Dissolved Air<br />

Once in the system, gas can be observed in<br />

three different forms<br />

As Henry’s Law describes, the presence and solubility of<br />

gas in a liquid depends on two elements – temperature and<br />

pressure. Whereas a hot water system causes the water to<br />

expand and the gas more easily removed, a chilled water<br />

system results in the water becoming dense and the gas<br />

more soluble.<br />

Similarly, where the system pressure is low, degassing is<br />

more easily achieved. But as the pressure increases, not<br />

only is the presence of gas greater but it also becomes<br />

much more difficult for traditional methods of removal –<br />

such as air vents – to release it.<br />

Free Air<br />

“Free” gas or air is both the most common and most easily<br />

removed, as it has not yet become soluble in the water. It<br />

can be found as air pockets and is typically released via<br />

simple air vents strategically placed around the system.<br />

A Duraflex EcoTop Automatic Air Vent removes free air<br />

quickly, offering continuous, maintenance-free operation<br />

and high reliability.<br />

Microbubbles<br />

Where gas has entered the liquid at some pressure,<br />

microbubbles are often formed. Smaller than one<br />

millimeter in diameter but larger than one micrometer,<br />

these bubbles of gas are created by turbulence in the water<br />

(often where there is a loss of pressure, such as a pumping<br />

pillar) and are commonly in hot water systems.<br />

Although visible to the eye, microbubbles cannot be<br />

removed by air vents as they are carried with the water<br />

stream. Rather, an air separator like a Duraflex EcoVent,<br />

which is suitable for heating systems up to 300 kpa, should<br />

be installed on the flow side of the heat source for effective<br />

deaeration.<br />

By slowing the water down as it passes through the mesh<br />

in the chamber, the microbubbles are broken up and the<br />

gas separates out of the water stream and is vented at the<br />

top of the chamber.<br />

Dissolved Air<br />

But where the pressure is higher and/or the temperature is<br />

low – as is common in chilled water systems – most gases<br />

become totally solubilised in the water.<br />

In much the same way carbon dioxide remains invisible in<br />

a bottle of lemonade until opened, the solubilised gas can<br />

only be removed from the water stream by reducing the<br />

pressure.<br />

A Duraflex Vacuum Deaerator removes dissolved air<br />

quickly, offering continuous operation and high reliability.<br />

EXPANSION &<br />

DEAERATION<br />

191

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