AHG Solutions Guide_Edition 2.7

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Condensate Neutralisers - HVAC Accessories Contents Important All piping should be in accordance with relevant building and mechanical codes, as well as any local, state or federal regulations. The Condensate Neutraliser should be installed below all traps and condensate outlets. It is recommended that the installer maintain a pitch of 15mm per metre between the condensate neutraliser outlet and the pump or drain. Do not use pipe dope on threaded fittings - use only Teflon tape. Defender condensate neutralisers must NOT be installed in the vertical position (except for the DCN-65V vertical model) It is recommended that the neutraliser be installed before a condensate pump where needed. All condensate traps should be primed before commencing operation of the appliance. Defender Condensate Neutraliser media should be replaced at least once a year or when pH falls below local regulations. Defender Condensate Neutralisers are suitable for outdoor installation, however must be protected from sunlight and UV rays. Mounting Options It is recommended that Defender condensate neutralisers be installed as close as possible to the outlet of the condensate trap. Condensate neutraliser may be installed on level ground or mounting brackets (not provided). Defender condensate neutralisers may be installed on or above the floor so long as a pitch of 15mm per metre is maintained between the neutraliser outlet and the drain or pump. It is recommended that unions be installed to facilitate maintenance of the condensate neutraliser. Installation 1. If using PVC pipe, apply Teflon tape to the threads of PVC socket adaptors and attach to neutraliser. Do not over tighten. 2. Identify suitable location for assembled condensate neutraliser. Observe direction of flow as indicated on neutraliser. 3. PVC unions should be secured at either end of the neutralizer. 4. Prime and glue PVC pipe to fittings. Note: If using flexible tubing, be sure to use hose clamps at barb fittings. Note: PVC pipe is the preferred method for piping condensate drain lines. 5. Route PVC pipe or tubing to drain or pump, maintaining a pitch of 15mm per metre. 6. Fill condensate trap with water until flow is established through neutralizer. 7. Observe neutralizer during boiler operation to ensure unrestricted condensate flow. 8. Location of unit must allow service access. Installation Advice It is recommended that the Condensate Neutraliser be installed as close as possible to the outlet of the gas trap. Do not allow flue gases to vent through the Condensate Neutraliser. All condensate drain lines must have a gas trap before entering the Neutraliser. All Neutralisers must be installed in the horizontal position except for model DCN-65V which must be installed in the vertical position. The Neutraliser media should be replaced at least once per year or when the pH level of condensate discharge falls below the level stipulated in your local regulations. Maintenance 1. All service items should be undertaken by a qualified professional. 2. Visually inspect unit for signs of leaking or damage. 3. Neutraliser media should be replaced at least once a year or when pH falls below local regulations. Neutraliser efficiency can only be determined by measuring pH level of condensate outflow. Replacement media is available as a spare part. 4. Treated condensate should be as close to 7 (neutral) as possible with 5 being the minimum. 5. Disconnect condensate line from both the inlet and the outlet of the neutralizer. 6. Unscrew cap and remove spent neutralizer media. Rinse empty neutralizer with water. 7. Add replacement media and replace cap. 8. Reattach neutralizer to condensate line and prime flue gas trap with a minimum of 1 gallon of water. 9. Observe neutralizer during boiler operation to ensure unrestricted condensate flow. Installation Examples DCN1750 HVAC ACCESSORIES DCN-65V DCN175/350/600 262
Contents Condensate Neutralisers - HVAC Accessories Defender Condensate Neutralisers Vertical Horizontal (Tube) Horizontal (Box) Part No. DCN65V Description Suitable for up to 65kW boilers Part No. DCN175 DCN350 DCN600 Description suits up to 175kW suits up to 350kW suits up to 600kW Part No. DCN1475 Description suits up to 1475kW Horizontal (Box) UV Protection Spray Can Recharge Kit Part No. DCN1750 Description suits up to 1750kW Part No. KFPUVC Description Spray Can Part No. D65RCK-S D175RCK D350RCK D600RCK D1475RCK D1750RCK Description suits DCN65V suits DCN175 suits DCN350 suits DCN600 suits DCN1475 suits DCN1750 Condensate Neutralisers are not suitable for installation in direct sunlight. If installed outside, please coat the neutraliser using UV Protection Spray The neutraliser kW ratings are based on 3.5pH output and are therefore only nominal and must be checked onsite after boiler operation. HVAC ACCESSORIES 263
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Enterprise Dual Fuel Burners - Gas,
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Stainless Steel Flue System - Flue
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Coaxial Flue System - Flue Systems
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Wood Boilers Firex Wood Boilers - B
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Dirt and Air Separation Contents In
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