Aerodynamics and Design for Ultra-Low Reynolds Number Flight

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Chapter 6 in the rotor geometry, occurred later and sufficient time was not available to manufacture and test another design iteration. 102 Large Hub Small Hub FIGURE 6.6 Four-blade 2.5cm diameter rotors, large and small hub versions, inch scale. The airfoil is the 2-D optimized design for Re=6000. The maximum lift coefficient from INS2d calculations at Re=10,000 is 0.62, increasing to 0.66 at Re=6,000. The operating point lift coefficient for this rotor is constrained to 0.5 to provide stall margin and to account for uncertainties in the analysis. The design uses 30 spanwise stations, resulting in a total of 61 design variables (30 chord values, 30 lift coefficients, and RPM). Chords are limited by an upper bound of 80% local solidity, taken as the ratio of the blade chords to the local circumference at any given spanwise station. Power required is constrained to equal power available from the 75 second motor performance curve. The resulting chord, incidence, and thickness distributions are shown in Figures 6.7 and 6.8. The mid- chord line is unswept. Thickness ratio variations near the tip are due to minimum thickness manufacturing constraints. Variations at the root for the large blade hub were incorporated to further increase the torsional stiffness.
c/R 0.0 0.2 0.4 0.6 0.8 1.0 r/R Chapter 6 FIGURE 6.7 Chord and incidence distributions for the four-blade 2.5cm diameter rotor. t/c 0.6 0.4 0.2 0.0 0.09 0.07 0.05 0.03 0.01 11.0mm Rotor Radius Incidence c/R 0.0 0.2 0.4 0.6 0.8 1.0 FIGURE 6.8 Thickness distributions for the four-blade 2.5cm diameter rotor. r/R Small Hub, r=1.0mm Large Hub, r=2.5mm 25 20 15 10 5 Incidence (deg.) 103
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AERODYNAMICS AND DESIGN FOR ULTRA-L
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I certify that I have read this dis
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Abstract Growing interest in micro-
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Nomenclature A Rotor disk area B Nu
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τ Shear stress ω, Ω Rotor angul
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Contents Acknowledgments...........
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Chapter 5..........................
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List of Tables 3.1 Effect of Airfoi
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List of Figures 2.1 Comparison of I
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5.6 Small test fixture in the large
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6.38 Predicted spanwise thrust dist
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Chapter 1 Introduction 1.1 Looking
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Chapter 1 wind-tunnel facilities an
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1.3 Summary of Contributions Chapte
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Chapter 2 Two-Dimensional Computati
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Chapter 2 The artificial compressib
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Chapter 2 The control volume method
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2.2.4 Comparison with Experiment Th
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Chapter 2 to diverge if significant
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2.4 Flow Field Assumptions The INS2
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Chapter 2 The results of these time
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Chapter 3 Analysis and Design of Ai
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Chapter 3 adverse gradient in the p
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The canonical pressure coefficient
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Chapter 3 reaches α=5.0 and a lift
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��
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Cl 0.50 0.40 0.30 0.20 0.10 0.00 -0
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Re=6000 result due to Reynolds numb
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FIGURE 3.10 NACA 0002 and NACA 0008
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C l C l 0.8 0.7 0.6 0.5 0.4 0.3 0.2
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Chapter 3 The maximum L/D for all n
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3.5 Effect of Leading Edge Shape an
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C l 0.60 0.50 0.40 0.30 0.20 0.10 0
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Chapter 3 prominent droop near the
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Chapter 3 Small improvements in lif
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Chapter 4 Hybrid Method for Rotor D
Page 75 and 76: Q/r D L Chapter 4 FIGURE 4.1 Typica
Page 77 and 78: 4.2.3 Elimination of Trigonometric
Page 79 and 80: Chapter 4 applications of interest
Page 81 and 82: 4.2.7 The Distinction Between the A
Page 83 and 84: Chapter 4 Two input parameters dete
Page 85 and 86: Chapter 4 simplification, particula
Page 87 and 88: 4.3.3 Conservation of Angular Momen
Page 89 and 90: Chapter 4 moves downstream is less
Page 91 and 92: Chapter 4 of the pitch angle at the
Page 93 and 94: FIGURE 4.6 Converged wake streamlin
Page 95 and 96: Chapter 4 idealized models. The met
Page 97 and 98: ��
Page 99 and 100: Chapter 5 Overview of Experimental
Page 101 and 102: 1. Substrate Preparation 2. Polymer
Page 103 and 104: Chapter 5 surface finish and aids i
Page 105 and 106: FIGURE 5.5 Small test fixture in th
Page 107 and 108: Chapter 5 The direct influence of t
Page 109 and 110: FIGURE 5.9 Large test fixture in th
Page 111 and 112: 5.4.1 Motor Power Supply All tests
Page 113 and 114: Chapter 5 or roughly (+/-) 25% of t
Page 115 and 116: Chapter 5 newly forming blade tip v
Page 117 and 118: FIGURE 5.14 Near-body grid geometry
Page 119 and 120: Chapter 6 Design Examples and Compa
Page 121 and 122: Chapter 6 capable of speeds up to 1
Page 123 and 124: FIGURE 6.2 The Astro Flight Firefly
Page 125: t/c 0.5 0.4 0.3 0.2 0.1 0.0 FIGURE
Page 129 and 130: FIGURE 6.10 Carbon-fiber two-blade
Page 131 and 132: Power Req. (W) 3.5 3.0 2.5 2.0 1.5
Page 133 and 134: Chapter 6 TABLE 6.1 Comparison of p
Page 135 and 136: Electro-mechanical Efficiency 0.20
Page 137 and 138: these variations and possible solut
Page 139 and 140: upper and lower surface corners of
Page 141 and 142: Chapter 6 The Sample-1 rotor exhibi
Page 143 and 144: The static deformations described i
Page 145 and 146: Q( r) This problem is solved as a l
Page 147 and 148: Structural Analyses Chapter 6 The m
Page 149 and 150: Aero-Structural Twist (deg.) 0.00 -
Page 151 and 152: Thrust (g) 5 4 3 2 1 0 10000 20000
Page 153 and 154: Thrust (g) 4.5 4.0 3.5 3.0 2.5 2.0
Page 155 and 156: Torque per unit span (g cm) 0.75 0.
Page 157 and 158: Thrust per unit span (g) 3.5 3.0 2.
Page 159 and 160: V total / ωr 1.0 0.9 0.8 Classical
Page 161 and 162: Torque per unit span (g cm) 0.75 0.
Page 163 and 164: Chapter 6 Recall that this rotor wa
Page 165 and 166: Incidence (deg.) 30 25 20 15 10 5 0
Page 167 and 168: Thrust (g) 9 8 7 6 5 4 3 2 38000 40
Page 169 and 170: x/R 0.4 0.2 0.0 -0.2 Chapter 6 FIGU
Page 171 and 172: Cl 0.64 0.62 0.60 0.58 0.0 0.2 0.4
Page 173 and 174: C f 0.125 0.100 0.075 0.050 0.025 0
Page 175 and 176: Chapter 7 Micro-Rotorcraft Prototyp
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This vehicle does not currently inc
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FIGURE 7.2 The 65g prototype electr
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7.4 The 150g Prototype Chapter 7 Th
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At hover, with a mass of 153g, the
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Using the 150g prototype as an exam
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Chapter 7 Basic rotor theory has be
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most of the blade. These values are
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Chapter 7 For large scale helicopte
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Chapter 8 Conclusions and Recommend
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the significant performance gains a
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Chapter 8 are also opportunities to
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Chapter 8 formation flight, and man
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References [1] Spedding, G.R., Liss
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[28] Lamb, Sir Horace, Hydrodynamic
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Aerodynamics and Design for Ultra-Low Reynolds Number Flight

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