Aerodynamics and Design for Ultra-Low Reynolds Number Flight

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Chapter 6 118 Incidence (deg.) 20 16 0 12 8 4 As Designed Blade 1 Blade 2 Blade 3 Blade 4 0 2 4 6 8 10 12 14 r (mm) FIGURE 6.22 Sample-2 blade incidence distributions based on quadratic fitting of laser-scan data. Incidence (deg.) 20 16 0 12 8 4 As Designed Blade 1 Blade 2 Blade 3 Blade 4 0 2 4 6 8 10 12 14 r (mm) FIGURE 6.23 Sample-3 blade incidence distributions based on quadratic fitting of laser-scan data.
The static deformations described in this section account for some of the detailed Chapter 6 behavior of particular rotor samples and emphasize the potential problems associated with precision manufacturing at this scale. This is particularly true of any aerodynamic surface where structural variations of only a few degrees can have a distinct effect on performance. While in this section deformations were examined on a case by case basis in a necessarily qualitative manner, the next section considers, in detail, deformations that are systemic in nature and broadly, and somewhat uniquely, affect rotor design at these small physical scales. 6.5.2 Operational Deformations Rotors spinning from 30,000 to over 50,000 RPM experience tremendous inertial forces due to centripetal acceleration. At the design speed of 47,000 RPM the tip of the four- blade 2.5cm rotor experiences centripetal accelerations 30,000 times the force of gravity. These forces should be beneficial axially, stiffening the blade against longitudinal bending, but the thin structures coupled with the incidence of blades has the potential for strong torsional effects. Thin Plate Beam Torsion Model The magnitude of torsional deflections due to rotation have been modeled using beam torsion theory. The thin blade sections and relatively high aspect ratio of the blades make use of this simple model acceptable. The local blade cross-section is reduced to a flat plate with the structural axis at mid-chord. This simplifies the derivation of a closed form for the local torsional moment and is reasonable considering the thin and lightly cambered, constant thickness airfoils being used, and the fact that both the four-blade and five-blade rotors have zero sweep at mid-chord. Other than these simplifications, the full rotor geometry is modeled, with chord, thickness, and design incidence permitted to vary along the span. 119
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AERODYNAMICS AND DESIGN FOR ULTRA-L
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I certify that I have read this dis
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Abstract Growing interest in micro-
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Nomenclature A Rotor disk area B Nu
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τ Shear stress ω, Ω Rotor angul
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Contents Acknowledgments...........
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Chapter 5..........................
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List of Tables 3.1 Effect of Airfoi
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List of Figures 2.1 Comparison of I
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5.6 Small test fixture in the large
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6.38 Predicted spanwise thrust dist
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Chapter 1 Introduction 1.1 Looking
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Chapter 1 wind-tunnel facilities an
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1.3 Summary of Contributions Chapte
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Chapter 2 Two-Dimensional Computati
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Chapter 2 The artificial compressib
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Chapter 2 The control volume method
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2.2.4 Comparison with Experiment Th
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Chapter 2 to diverge if significant
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2.4 Flow Field Assumptions The INS2
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Chapter 2 The results of these time
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Chapter 3 Analysis and Design of Ai
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Chapter 3 adverse gradient in the p
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The canonical pressure coefficient
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Chapter 3 reaches α=5.0 and a lift
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��
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Cl 0.50 0.40 0.30 0.20 0.10 0.00 -0
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Re=6000 result due to Reynolds numb
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FIGURE 3.10 NACA 0002 and NACA 0008
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C l C l 0.8 0.7 0.6 0.5 0.4 0.3 0.2
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Chapter 3 The maximum L/D for all n
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3.5 Effect of Leading Edge Shape an
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C l 0.60 0.50 0.40 0.30 0.20 0.10 0
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Chapter 3 prominent droop near the
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Chapter 3 Small improvements in lif
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Chapter 4 Hybrid Method for Rotor D
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Q/r D L Chapter 4 FIGURE 4.1 Typica
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4.2.3 Elimination of Trigonometric
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Chapter 4 applications of interest
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4.2.7 The Distinction Between the A
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Chapter 4 Two input parameters dete
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Chapter 4 simplification, particula
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4.3.3 Conservation of Angular Momen
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Chapter 4 moves downstream is less
Page 91 and 92: Chapter 4 of the pitch angle at the
Page 93 and 94: FIGURE 4.6 Converged wake streamlin
Page 95 and 96: Chapter 4 idealized models. The met
Page 97 and 98: ��
Page 99 and 100: Chapter 5 Overview of Experimental
Page 101 and 102: 1. Substrate Preparation 2. Polymer
Page 103 and 104: Chapter 5 surface finish and aids i
Page 105 and 106: FIGURE 5.5 Small test fixture in th
Page 107 and 108: Chapter 5 The direct influence of t
Page 109 and 110: FIGURE 5.9 Large test fixture in th
Page 111 and 112: 5.4.1 Motor Power Supply All tests
Page 113 and 114: Chapter 5 or roughly (+/-) 25% of t
Page 115 and 116: Chapter 5 newly forming blade tip v
Page 117 and 118: FIGURE 5.14 Near-body grid geometry
Page 119 and 120: Chapter 6 Design Examples and Compa
Page 121 and 122: Chapter 6 capable of speeds up to 1
Page 123 and 124: FIGURE 6.2 The Astro Flight Firefly
Page 125 and 126: t/c 0.5 0.4 0.3 0.2 0.1 0.0 FIGURE
Page 127 and 128: c/R 0.0 0.2 0.4 0.6 0.8 1.0 r/R Cha
Page 129 and 130: FIGURE 6.10 Carbon-fiber two-blade
Page 131 and 132: Power Req. (W) 3.5 3.0 2.5 2.0 1.5
Page 133 and 134: Chapter 6 TABLE 6.1 Comparison of p
Page 135 and 136: Electro-mechanical Efficiency 0.20
Page 137 and 138: these variations and possible solut
Page 139 and 140: upper and lower surface corners of
Page 141: Chapter 6 The Sample-1 rotor exhibi
Page 145 and 146: Q( r) This problem is solved as a l
Page 147 and 148: Structural Analyses Chapter 6 The m
Page 149 and 150: Aero-Structural Twist (deg.) 0.00 -
Page 151 and 152: Thrust (g) 5 4 3 2 1 0 10000 20000
Page 153 and 154: Thrust (g) 4.5 4.0 3.5 3.0 2.5 2.0
Page 155 and 156: Torque per unit span (g cm) 0.75 0.
Page 157 and 158: Thrust per unit span (g) 3.5 3.0 2.
Page 159 and 160: V total / ωr 1.0 0.9 0.8 Classical
Page 161 and 162: Torque per unit span (g cm) 0.75 0.
Page 163 and 164: Chapter 6 Recall that this rotor wa
Page 165 and 166: Incidence (deg.) 30 25 20 15 10 5 0
Page 167 and 168: Thrust (g) 9 8 7 6 5 4 3 2 38000 40
Page 169 and 170: x/R 0.4 0.2 0.0 -0.2 Chapter 6 FIGU
Page 171 and 172: Cl 0.64 0.62 0.60 0.58 0.0 0.2 0.4
Page 173 and 174: C f 0.125 0.100 0.075 0.050 0.025 0
Page 175 and 176: Chapter 7 Micro-Rotorcraft Prototyp
Page 177 and 178: This vehicle does not currently inc
Page 179 and 180: FIGURE 7.2 The 65g prototype electr
Page 181 and 182: 7.4 The 150g Prototype Chapter 7 Th
Page 183 and 184: At hover, with a mass of 153g, the
Page 185 and 186: Using the 150g prototype as an exam
Page 187 and 188: Chapter 7 Basic rotor theory has be
Page 189 and 190: most of the blade. These values are
Page 191 and 192: Chapter 7 For large scale helicopte
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Chapter 8 Conclusions and Recommend
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the significant performance gains a
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Chapter 8 are also opportunities to
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Chapter 8 formation flight, and man
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References [1] Spedding, G.R., Liss
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[28] Lamb, Sir Horace, Hydrodynamic
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Aerodynamics and Design for Ultra-Low Reynolds Number Flight

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