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Aerodynamics and Design for Ultra-Low Reynolds Number Flight

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Chapter 6<br />

The importance of the operational deflections <strong>for</strong> micro-rotors becomes apparent if<br />

Eqn.6.1 is considered with the restrictions of constant chord <strong>and</strong> thickness along a blade:<br />

This may be further manipulated to show a predominant dependence of θ on ωR (the tip<br />

speed) <strong>and</strong> the inverse of the thickness ratio squared. The tip speeds of the micro-rotors<br />

presented here are roughly one third to one fourth those of full scale helicopter rotors,<br />

but t/c is reduced by a factor of three to four <strong>and</strong> dominates. This effect is also seen on<br />

large scale rotors, but <strong>for</strong> the development of small rotors it should be considered an<br />

essential component of design. Large rotors typically have some <strong>for</strong>m of collective<br />

control that can be used to partially compensate <strong>for</strong> the loss of incidence, but the only<br />

control available to the micro-rotors is RPM.<br />

The effects of the aerodynamic <strong>for</strong>ces are not negligible <strong>and</strong> are strongly coupled to the<br />

structural de<strong>for</strong>mations. The pitching moment coefficient is typically insensitive to<br />

angle of attack <strong>and</strong> provides a relatively small nose down moment that works in unison<br />

with the structural moment due to rotation. However, the local lift coefficient is<br />

obviously very sensitive to the incidence angle <strong>and</strong>, <strong>for</strong> a positive lift coefficient,<br />

opposes the inertial effects of rotation. The correct deflected rotor solution would be at<br />

structural equilibrium <strong>and</strong> operating at lift coefficients representative of the equilibrium<br />

geometry. This requires some <strong>for</strong>m of iteration. Ideally this would be integrated into the<br />

design process, but at this time that has not been implemented. For the purpose of the<br />

analyses presented here, several iterations have been carried out manually at each rotor<br />

speed, but the solutions are not fully converged, meaning that the assumed lift<br />

coefficients used <strong>for</strong> the structural analyses do not precisely match the predicted value<br />

from the final per<strong>for</strong>mance analyses.<br />

122<br />

dθ 3 2<br />

( r)<br />

-----ρ<br />

1<br />

–<br />

dR<br />

12 matω<br />

---<br />

1<br />

G(<br />

t ⁄ c)<br />

2<br />

=<br />

-------------- cos(<br />

ζ+ θ)<br />

sin(<br />

ζ+ θ)<br />

dR<br />

tip<br />

∫<br />

r<br />

(6.6)

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