REMS SSM 160 R REMS SSM 160 K REMS SSM 250 K REMS SSM ...

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1.2. Capacity SSM 160 R SSM 160 K SSM 250 K SSM 315 RF
Pipe diameter 40 – 160 mm 40 – 160 mm 75 – 250 mm 90 – 315 mm
All weldable plastics
for sanitary installation, drain pipes, chimney reconstruction,with welding temperatures 180 – 290°C.
1.3. Electric data
Rated voltage (mains,voltage) 230 V 230 V 230 V 230 V
Rated power input 1700 W 1700 W 1800 W 2800 W
Butt welding unit 1200 W 1200 W 1300 W 2300 W
Electric facing cutter 500 W 500 W 500 W 500 W
Rated frequency 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz 50 – 60 Hz
Protection class all units protection class 1 (earth conductor)
1.4. Dimensions
Transport L 665 mm 835 mm 800 mm 1230 mm
W 520 mm 565 mm 520 mm 680 mm
H 820 mm 760 mm 760 mm 1030 mm
Operation L 665 mm 1055 mm 1350 mm 1230 mm
W 610 mm 925 mm 800 mm 1220 mm
H 1210 mm 1310 mm 1450 mm 1500 mm
1.5. Weight
Machine 47.7 kg 98.5 kg 100 kg 158 kg
Clamp, support inserts 17.2 kg 13.85 kg 15 kg 64 kg
1.6. Noise information
Emission at workplace 85 dB (A) 85 dB (A) 85 dB (A) 85 dB (A)
1.7. Vibrations
Weighted effective value of acceleration 2.5 m/s² 2.5 m/s² 2.5 m/s² 2.5 m/s²
The indicated weighted effective value of acceleration has been measured against standard test procedures and can be used by way of comparison with another
device. The indicated weighted effective value of acceleration can also be used as a preliminary evaluation of the exposure.
Attention: The indicated weighted effective value of acceleration can differ during operation from the indicated value, dependent on the manner in which the device
is used. Dependent upon the actual conditions of use (periodic duty) it may be necessary to establish safety precautions for the protection of the operator.
2. Preparations for use
2.1. Transporting and setting up the machine
REMS SSM 160 R
The machine is delivered and transported or set up as shown in Fig. 2. The
clamping and pipe support inserts and operating key are transported or kept
in a separate steel case (1). The steel case can be hung up under the machine
on the stand. The machine is attached to the stand with 4 clamping claws (4).
In transport the protection cover (40) must unhinged from the heating element.
The machine can also be attached to a workbench.
REMS SSM 160 K and REMS SSM 250 K
The machine is delivered and transported or set up as shown in Fig. 3. The
clamping and pipe support inserts and operating key are transported or stored
in a separate drawer (8) in the steel base. To set up the machine, release the
four catches (9) at the bottom of the transport case. Lift up the case and place
it on the floor so that the four catches are next to the floor. Now place the
machine on the carrying case.
CAUTION Take care to ensure that the drawer (8) does not fall out.
The machine is centred in the rectangular recess in the top of the case. For
transporting purposes, proceed in the reverse order. The machine can be
secured to a workbench if required.
A plastic cover is available to protect the heating element in transit. This must
be removed without fail before the heating element is switched on or, for transporting
purposes, only after the heating element has cooled, otherwise the
cover will be destroyed and the machine damaged.
REMS SSM 315 RF
The machine is delivered and transported or set up as shown in Fig. 4. The
clamping and pipe support inserts and operating key are transported and kept
in a separate box (1) .To set up the machine, release the tow bar (10) from the
bayonet catch (11) and remove. Rotate the machine about the transverse axis
(tubular stand axis) so that the wheel assembly is facing upwards. Release
locking lever (12).
CAUTION In doing so, hold the machine securely onto the frame.
Swivel the machine carefully about the longitudinal axis, resecure locking lever
(12). For transporting purposes, proceed in the reverse order. The machine
can be used on the transit chassis if the tubular stand is removed by removing
the two opposing allen screws (3) and releasing the locking lever (12). To mount
the machine on a workbench, the support (14) and wheeled frame (15) must
be removed in addition to the tubular stand.
2.2. Electrical connection
Before connecting the machine to the power supply, check that the voltage
specified on the rating plate complies with the mains voltage. The welder (5)
is supplied complete with its own connecting lead, so it also essential to check
the voltage on the rating plate for conformity with the mains.
2.3. Positioning the welder and facing cutter
The welding unit can be removed from every model in this series and used as
a hand-operated machine. In the case of the REMS SSM 160 R and REMS
SSM 160 K, it is installed the mounting (17) by the hand-grip (16), while in the
case of the REMS SSM 250 K and REMS SSM 315 RF, it is secured with an
additional plug.
CAUTION When the appliance is hot, grasp it only by the hand-grip
(16). Never touch the heating element or metal components between the
hand-grip and heating element, otherwise a burn injury may result.
REMS SSM 160R:
The heating element – butt welding unit (5) should not be centred after transporting
the machine, as this is already set when delivered.
REMS SSM 160 K, 250 K and REMS SSM 315 RF
After the machine has been transported, the welder (5) must be centred. For
this purpose, release clamping lever (22) and pull back the retainer (17) of the
welder (5) on the sliding block (21) as far as it will go. Now re-tighten the
clamping lever (22).
Swivel out the welder (5) and facing cutter (6). Before moving the welder (5)
and facing cutter (6) sideways, slightly raise the handle (18) or (20), otherwise
the end-stop will apply a braking effect.
2.4. Electronic temperature control
According to DIN 15960 and DVS 2208, Part 1, the temperature of the heat ing
element should be capable of being adjusted in fine stages. In order to ensure
that the heating element operates at the required constant temperature, these
machines are equipped with a thermostat. DVS standard 2208, Part 1 specifies
a maximum differential of 3°C between the preset and actual temperatures. In
practice, this degree of accuracy cannot be achieved mechanically, but only
by an electronic thermostat. For this reason, therefore, welding machines
operating at a fixed, preset temperature or employing a mechanical thermostat
may not be used for welding operations as described in DVS 2207.
The temperature can be adjusted on all REMS welders. All models are supplied
with electronic thermostats. The butt welding unit is identified on the welder
rating plate by code letters, example of which is given below.
REMS SSG 180 EE: Adjustable temperature (E), electronic thermostat (E).
The preset temperature is adjusted to within ± 1°C, i.e. with a preset temperature
of 210°C (welding temperature for PE) the actual temperature will fluctuate
between 209°C and 211°C.
2.5. Preheating the butt welding unit
The welder connecting lead is plugged into the socket (23) at the rear of the
facing cutter housing. As soon as this lead is connected to the mains, the
machine is ready to operate and the heating element will begin to heat up. The
red power-on indicator lamp (24) and green temperature indicator lamp (25)
light up. The machine requires about 10 minutes to heat up. Once the required
preset temperature is reached, the built-in thermostat cuts out the power supply
to the heating element. The red indicator lamp continues to glow. The green
temperature indicator lamp of the electronic thermostat (EE) will light up intermittently,
indicating the repeated switching on and off of the power supply. After
a further 10 minutes waiting time (DVS 2207, Part 1), welding operations can
begin.