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Ergonomics - Atlas Copco

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120<br />

We can start by looking at the machine itself,<br />

not taking the process noise into account. In a<br />

pneumatic grinder, for example, there are sev-<br />

eral sources. If the grinder is equipped with a<br />

vane motor, this is the loudest source. Usually<br />

it is most efficient to start noise control work<br />

at the main source.<br />

The vane motor<br />

A vane motor consists of a rotor with a set<br />

of vanes rotating eccentrically in a cylinder.<br />

The motor has an inlet for compressed air<br />

and at least one outlet, normally in the form<br />

of holes or slits in the cylinder mantle.<br />

When a vane passes the outlet, com-<br />

pressed air passes out at high speed. This<br />

creates a pressure pulse outside the cylinder,<br />

Fig. 3.22 The outlet<br />

pulse from the vane<br />

motor is one of the<br />

main acoustic sources<br />

for the motor.<br />

moving away from the cylinder at the speed<br />

of sound (340 m/s). The next vane starts up<br />

the next pulse in the same manner.<br />

When the motor runs, a noise will be<br />

created with a fundamental frequency equal<br />

to the rotor speed multiplied by the number<br />

of vanes. A narrow band analysis of this<br />

noise will show the fundamental frequency<br />

and a number of overtones. In other words,<br />

the signal is not a sine wave but a more<br />

complex one. However, the fundamental fre-<br />

quency is often dominant. One way to treat<br />

this noise is to arrange the rows of vanes in<br />

the rotor asymmetrically. Another option<br />

that can be chosen at the same time is to de-<br />

sign the outlet in a way that lowers the air<br />

flow gradient, since the noise level decreas-<br />

es when the change in flow decreases.<br />

Muffler<br />

When the motor has been optimized ac-<br />

cording to all parameters, including power,<br />

efficiency, weight, etc., the remaining noise<br />

can only be muffled away.<br />

The motor is protected by a housing.<br />

Part of the housing is designed to act as a<br />

muffler. If a pipe is connected to the outlet,<br />

the noise from the open end of the pipe can<br />

be controlled by the length of the pipe. If<br />

the pipe length is equal to a wave length<br />

or a half wave length of the fundamental

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