Ergonomics - Atlas Copco
Ergonomics - Atlas Copco
Ergonomics - Atlas Copco
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120<br />
We can start by looking at the machine itself,<br />
not taking the process noise into account. In a<br />
pneumatic grinder, for example, there are sev-<br />
eral sources. If the grinder is equipped with a<br />
vane motor, this is the loudest source. Usually<br />
it is most efficient to start noise control work<br />
at the main source.<br />
The vane motor<br />
A vane motor consists of a rotor with a set<br />
of vanes rotating eccentrically in a cylinder.<br />
The motor has an inlet for compressed air<br />
and at least one outlet, normally in the form<br />
of holes or slits in the cylinder mantle.<br />
When a vane passes the outlet, com-<br />
pressed air passes out at high speed. This<br />
creates a pressure pulse outside the cylinder,<br />
Fig. 3.22 The outlet<br />
pulse from the vane<br />
motor is one of the<br />
main acoustic sources<br />
for the motor.<br />
moving away from the cylinder at the speed<br />
of sound (340 m/s). The next vane starts up<br />
the next pulse in the same manner.<br />
When the motor runs, a noise will be<br />
created with a fundamental frequency equal<br />
to the rotor speed multiplied by the number<br />
of vanes. A narrow band analysis of this<br />
noise will show the fundamental frequency<br />
and a number of overtones. In other words,<br />
the signal is not a sine wave but a more<br />
complex one. However, the fundamental fre-<br />
quency is often dominant. One way to treat<br />
this noise is to arrange the rows of vanes in<br />
the rotor asymmetrically. Another option<br />
that can be chosen at the same time is to de-<br />
sign the outlet in a way that lowers the air<br />
flow gradient, since the noise level decreas-<br />
es when the change in flow decreases.<br />
Muffler<br />
When the motor has been optimized ac-<br />
cording to all parameters, including power,<br />
efficiency, weight, etc., the remaining noise<br />
can only be muffled away.<br />
The motor is protected by a housing.<br />
Part of the housing is designed to act as a<br />
muffler. If a pipe is connected to the outlet,<br />
the noise from the open end of the pipe can<br />
be controlled by the length of the pipe. If<br />
the pipe length is equal to a wave length<br />
or a half wave length of the fundamental