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Ergonomics - Atlas Copco

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EXTERNAL LOAD<br />

For evaluation purposes, it is assumed that<br />

the tool is being used for riveting in the<br />

aircraft industry. The tool is mainly used on<br />

vertical surfaces and the height is adjusted<br />

to allow a comfortable posture for pushing<br />

the tool horizontally. The tool is used by a<br />

male operator. The damping system starts<br />

attenuating vibration at a feed force of<br />

50 N. A feed force of up to 220 N can then be<br />

applied before bottoming occurs. The opera-<br />

tor applies sufficient feed force to prevent<br />

the head of the rivet from jumping out of the<br />

countersinking and spoiling the panel.<br />

The bucking bar has built-in vibration<br />

isolation, and the spring is designed to<br />

give a force of 100 N at the foot of the rivet<br />

when in use. Thus the operator must apply<br />

greater force. A trained operator applies an<br />

average force of 125 N during the riveting<br />

process.<br />

When the tool is used with a high grip<br />

no torque is required to operate it. When<br />

Table 4.8 Evaluation of external load for the Riveting Hammer RRH 06.<br />

the index finger is used for triggering,<br />

together with a low grip, an ulnar flex-<br />

ion torque is required. This torque can be<br />

estimated as the vertical distance from the<br />

middle of the handle to the center of the<br />

tool, times the push force. In this case the<br />

distance is 70 mm and the ulnar flexion<br />

torque can be calculated as follows:<br />

Ulnar flexion torque.<br />

= 125 N • 0.07 m = 8.75 Nm<br />

When the tool is taken from the tool rest<br />

to the rivet, or moved between rivets, the<br />

weight of the tool is supported by the hand<br />

holding the trigger handle. In this case a<br />

radial flexion torque must be applied that<br />

equals the horizontal distance from the mid-<br />

dle of the handle to the center of gravity,<br />

times the weight of the tool, times gravity.<br />

Radial flexion torque<br />

= 0.1 • 1.3 • 9.81 = 1.3 Nm<br />

Force/Torque MVC Safety factors Reduced Real load Real / Score<br />

N/Nm Speed Frequency Duration MVC N/Nm Reduced<br />

Trigger 130 N a1=1 a2=1 a3=1 130 N 16 N 0.12 1<br />

Push forward<br />

straight arm 450 N 450 N 125 N 0.28 2.5<br />

Ulnar fl exion 15 Nm 15 Nm 8.75 Nm 0.58 5<br />

Radial fl exion 15 Nm 15 Nm 1.3 Nm 0.09 1<br />

Total score: 9.5<br />

147

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