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Special Issue; Products for Industrial Machinery - NTN

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<strong>NTN</strong> TECHNICAL REVIEW No.742006<br />

New Product <br />

The Rust Guard Bearings<br />

of Highly Corrosion-resistant Bearings<br />

Takashi YAGI<br />

The environment of bearings <strong>for</strong> steel mill machinery has<br />

recently become more severe. For example, the time intervals<br />

between machine maintenance has increased and the<br />

composition of the water used in the rolling process varies. Lastly,<br />

there is a growing demand <strong>for</strong> long-life bearings <strong>for</strong> the steel mill<br />

industry. To combat these tough conditions, <strong>NTN</strong> has developed<br />

the Rust Guard bearings of highly corrosion-resistant bearings.<br />

This publication describes the Rust Guard bearings in detail.<br />

1. Introduction<br />

The steelmaking industry worldwide has recently<br />

been undergoing a strong restructuring drive to ensure<br />

the availability of iron resources, including iron ores,<br />

and to prevent the oversupply of steel products in the<br />

future. To accomplish this, the production lines in<br />

present-day steel mills are being used to their full<br />

capacity, while extending maintenance intervals <strong>for</strong><br />

steel mill machinery in order to improve productivity.<br />

The durability of the bearings used in various<br />

applications in steel mills, such as the production and<br />

transportation machinery <strong>for</strong> raw materials and steel<br />

products, directly affects the productivity of such<br />

machinery. If a bearing failure occurs in an<br />

unexpectedly short time (hereafter referred to as<br />

“premature failure”), a long time is necessary <strong>for</strong><br />

restoration and significant monetary loss results. <strong>NTN</strong><br />

has developed the RustGuard bearing line of highly<br />

corrosion-resistant roll neck bearing products <strong>for</strong><br />

rolling lines where damaged bearings can greatly<br />

affect the operability of production lines. The goal in<br />

developing the RustGuard line is to prevent the<br />

premature failure of bearings.<br />

2. Background <strong>for</strong> Developing<br />

RustGuard<br />

Flaking, which is a typical bearing failure, can be<br />

categorized into flaking that starts internally, in which<br />

fissures start inside immediately below the raceway<br />

Photo 1 View of a Rolling Mill in the Rolling Process<br />

Fig. 1 Cross-sectional View of a Roll-neck Bearing<br />

on a Rolling Mill<br />

surface, and flaking that starts from the surface, in<br />

which flaking begins at damage on the outermost<br />

raceway surface. Many cases of premature bearing<br />

failures result from flaking that starts on the surface.<br />

There<strong>for</strong>e, flaking that starts on bearing surfaces must<br />

be actively inhibited to ensure reliable operation of the<br />

rolling lines in steel mills.<br />

<br />

<strong>Industrial</strong> Engineering Dept. <strong>Industrial</strong> Sales headquarters<br />

-96-

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