Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
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<strong>NTN</strong> TECHNICAL REVIEW No.742006<br />
New Product <br />
The Rust Guard Bearings<br />
of Highly Corrosion-resistant Bearings<br />
Takashi YAGI<br />
The environment of bearings <strong>for</strong> steel mill machinery has<br />
recently become more severe. For example, the time intervals<br />
between machine maintenance has increased and the<br />
composition of the water used in the rolling process varies. Lastly,<br />
there is a growing demand <strong>for</strong> long-life bearings <strong>for</strong> the steel mill<br />
industry. To combat these tough conditions, <strong>NTN</strong> has developed<br />
the Rust Guard bearings of highly corrosion-resistant bearings.<br />
This publication describes the Rust Guard bearings in detail.<br />
1. Introduction<br />
The steelmaking industry worldwide has recently<br />
been undergoing a strong restructuring drive to ensure<br />
the availability of iron resources, including iron ores,<br />
and to prevent the oversupply of steel products in the<br />
future. To accomplish this, the production lines in<br />
present-day steel mills are being used to their full<br />
capacity, while extending maintenance intervals <strong>for</strong><br />
steel mill machinery in order to improve productivity.<br />
The durability of the bearings used in various<br />
applications in steel mills, such as the production and<br />
transportation machinery <strong>for</strong> raw materials and steel<br />
products, directly affects the productivity of such<br />
machinery. If a bearing failure occurs in an<br />
unexpectedly short time (hereafter referred to as<br />
“premature failure”), a long time is necessary <strong>for</strong><br />
restoration and significant monetary loss results. <strong>NTN</strong><br />
has developed the RustGuard bearing line of highly<br />
corrosion-resistant roll neck bearing products <strong>for</strong><br />
rolling lines where damaged bearings can greatly<br />
affect the operability of production lines. The goal in<br />
developing the RustGuard line is to prevent the<br />
premature failure of bearings.<br />
2. Background <strong>for</strong> Developing<br />
RustGuard<br />
Flaking, which is a typical bearing failure, can be<br />
categorized into flaking that starts internally, in which<br />
fissures start inside immediately below the raceway<br />
Photo 1 View of a Rolling Mill in the Rolling Process<br />
Fig. 1 Cross-sectional View of a Roll-neck Bearing<br />
on a Rolling Mill<br />
surface, and flaking that starts from the surface, in<br />
which flaking begins at damage on the outermost<br />
raceway surface. Many cases of premature bearing<br />
failures result from flaking that starts on the surface.<br />
There<strong>for</strong>e, flaking that starts on bearing surfaces must<br />
be actively inhibited to ensure reliable operation of the<br />
rolling lines in steel mills.<br />
<br />
<strong>Industrial</strong> Engineering Dept. <strong>Industrial</strong> Sales headquarters<br />
-96-