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Special Issue; Products for Industrial Machinery - NTN

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<strong>NTN</strong> TECHNICAL REVIEW No.742006<br />

New Product <br />

Ultra-Clean Bearing <strong>for</strong> Clean Environments<br />

Ryouichi NAKAJIMA<br />

Masaaki HONDA<br />

<strong>NTN</strong> manufactures Ultra-Clean bearings <strong>for</strong> clean<br />

environments used <strong>for</strong> a semiconductor and LCD panel<br />

fabrication equipments, vacuum evaporation systems, etc.<br />

<strong>NTN</strong> developed Ultra-Clean NC bearings and Ultra-Clean<br />

WB bearings to supply the demand <strong>for</strong> a long-life under high<br />

temperature and heavy load conditions.<br />

1. Overview<br />

Extremely low dust generation is needed <strong>for</strong> the<br />

bearings used in the systems and machines that<br />

manufacture semiconductor devices and liquid crystal<br />

display panels, as well as <strong>for</strong> those used in the<br />

vacuum evaporation systems <strong>for</strong> these products.<br />

Recently, demand has been mounting <strong>for</strong> longer<br />

maintenance intervals <strong>for</strong> these devices and systems.<br />

Given these demands, the bearings used in these<br />

situations must be capable of durable operation in<br />

high-temperature and high-load environments. To<br />

address these engineering challenges, <strong>NTN</strong> has<br />

developed a unique lubrication system, and with this,<br />

they have successfully developed unique Ultra-Clean<br />

NC bearings that feature long life in vacuums under<br />

high bearing pressure and unique Ultra-Clean WB<br />

bearings that boast long life in high-temperature<br />

environments. This report introduces these unique<br />

bearings.<br />

Conventional oil-impregnated resin cages are made<br />

of sintered resin materials, and, consequently, their<br />

porosity, the ratio of pores to retain lubricating oil, was<br />

20% at maximum. In contrast, <strong>NTN</strong>’s newly developed<br />

Fig. 1 Ultra-Clean NC bearing<br />

NCNetwork Cell<br />

2. Introduction to <strong>NTN</strong> Ultra-Clean NC<br />

Bearings (Fig. 1)<br />

For lubrication, the authors adopted a porous resin<br />

cage that was developed independently by <strong>NTN</strong>. This<br />

cage is impregnated with a low-vapor-pressure oil<br />

(Fig. 2).<br />

Fig. 2 Porous resin cage<br />

400<br />

Pore<br />

<strong>Industrial</strong> Engineering Dept. <strong>Industrial</strong> Sales headquarters<br />

-80-

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