Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
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<strong>NTN</strong> TECHNICAL REVIEW No.742006<br />
New Product <br />
Ultra-Clean Bearing <strong>for</strong> Clean Environments<br />
Ryouichi NAKAJIMA<br />
Masaaki HONDA<br />
<strong>NTN</strong> manufactures Ultra-Clean bearings <strong>for</strong> clean<br />
environments used <strong>for</strong> a semiconductor and LCD panel<br />
fabrication equipments, vacuum evaporation systems, etc.<br />
<strong>NTN</strong> developed Ultra-Clean NC bearings and Ultra-Clean<br />
WB bearings to supply the demand <strong>for</strong> a long-life under high<br />
temperature and heavy load conditions.<br />
1. Overview<br />
Extremely low dust generation is needed <strong>for</strong> the<br />
bearings used in the systems and machines that<br />
manufacture semiconductor devices and liquid crystal<br />
display panels, as well as <strong>for</strong> those used in the<br />
vacuum evaporation systems <strong>for</strong> these products.<br />
Recently, demand has been mounting <strong>for</strong> longer<br />
maintenance intervals <strong>for</strong> these devices and systems.<br />
Given these demands, the bearings used in these<br />
situations must be capable of durable operation in<br />
high-temperature and high-load environments. To<br />
address these engineering challenges, <strong>NTN</strong> has<br />
developed a unique lubrication system, and with this,<br />
they have successfully developed unique Ultra-Clean<br />
NC bearings that feature long life in vacuums under<br />
high bearing pressure and unique Ultra-Clean WB<br />
bearings that boast long life in high-temperature<br />
environments. This report introduces these unique<br />
bearings.<br />
Conventional oil-impregnated resin cages are made<br />
of sintered resin materials, and, consequently, their<br />
porosity, the ratio of pores to retain lubricating oil, was<br />
20% at maximum. In contrast, <strong>NTN</strong>’s newly developed<br />
Fig. 1 Ultra-Clean NC bearing<br />
NCNetwork Cell<br />
2. Introduction to <strong>NTN</strong> Ultra-Clean NC<br />
Bearings (Fig. 1)<br />
For lubrication, the authors adopted a porous resin<br />
cage that was developed independently by <strong>NTN</strong>. This<br />
cage is impregnated with a low-vapor-pressure oil<br />
(Fig. 2).<br />
Fig. 2 Porous resin cage<br />
400<br />
Pore<br />
<strong>Industrial</strong> Engineering Dept. <strong>Industrial</strong> Sales headquarters<br />
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