27.09.2014 Views

Special Issue; Products for Industrial Machinery - NTN

Special Issue; Products for Industrial Machinery - NTN

Special Issue; Products for Industrial Machinery - NTN

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Technical Trends in Bearings <strong>for</strong> Office Equipment<br />

can be seen in Fig. 6, EF-7 Grease boasts hightemperature<br />

life that is more than three times as long<br />

as that of EF-5 Grease. There<strong>for</strong>e, <strong>NTN</strong> will employ<br />

EF-7 Grease as a standard conductive grease <strong>for</strong><br />

fuser roller support bearings.<br />

Test bearing<br />

Resistance value k<br />

Table 4 Test condition of bearing resistance<br />

Running speed (min -1 )<br />

Radial load (N)<br />

Ambient temperature (˚C)<br />

Control resistance (k)<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

Operating conditions<br />

0<br />

0 100 200 300 400 500 600 700<br />

Test duration h<br />

EF-5<br />

EF-7<br />

Fig. 5 Results of bearing resistance test<br />

Test conditions<br />

2TS3-SC05B98ZZ 25mm32mm7mm<br />

130<br />

220<br />

200 Room temperature<br />

300<br />

4.2 Bearing technologies <strong>for</strong> chemical attack<br />

resistance<br />

Many resin components (mainly those made of<br />

aromatic resins) are used in color copying machines<br />

and color LBPs. The bearings used in these machines<br />

are prefilled with grease as lubricant, and their outer<br />

faces are coated with rust-preventive oil. With<br />

particular combinations of oil and resin, cracking<br />

and/or crazing can occur on resin components.<br />

4.2.1 Mechanism of chemical attack<br />

Chemical attack (stress corrosion cracking) is a<br />

phenomenon where corrosion and static stress lead to<br />

cracking and embrittlement. Static stress is a stress<br />

occurring on an object when a given static load is<br />

applied to it. Corrosion occurs when compatibility<br />

between the resin and the solvent is high, as the<br />

solvent dissolves the resin or enters molecules in the<br />

resin and slackens its polymer chains and crystal<br />

structures, leading to the occurrence of cracking<br />

and/or crazing.<br />

4.2.2 Chemical attack evaluation<br />

As shown in Fig. 7, a resin test piece was bent by a<br />

particular amount, and the sample oil was applied to a<br />

face of the test piece where tensile stress was<br />

applied. The test piece was then left to stand under<br />

the test conditions summarized in Table 6.<br />

Table 5 Test condition of high temperature grease life<br />

Test bearing<br />

Test conditions<br />

2TS3-SC05B98ZZ 25mm32mm7mm<br />

Ambient temperature (˚C)<br />

200<br />

Running speed (min -1 )<br />

130<br />

Radial load (N)<br />

220<br />

1) Temperature increase on the bearing (+15°C)<br />

Grease life<br />

judgment criteria<br />

2) Torque increase on the motor (1.5 times<br />

higher than that at the beginning of the test)<br />

Table 6 Test condition of solvent crack<br />

Resin test piece (mm) 150193(length x width x thickness)<br />

Deflection ratio (%)<br />

5<br />

Standing temperature (˚C)<br />

70<br />

Standing time (h)<br />

72<br />

(Deflection ratio = deflection/distance between supporting points)<br />

Resin<br />

(test piece)<br />

EF-5<br />

EF-7<br />

0 100 200 300 400 500 600<br />

Test duration h<br />

Application of oil<br />

100mm<br />

(Distance between<br />

supporting points)<br />

Fig. 6 Results of high temperature grease life test<br />

Fig. 7 Test rig of solvent crack<br />

-65-

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!