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Special Issue; Products for Industrial Machinery - NTN

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<strong>NTN</strong> TECHNICAL REVIEW No.742006<br />

New Product <br />

Development of New RCT Bearing<br />

<strong>for</strong> Axleboxes and Insulated Bearing with Shields<br />

Ryutaro OKA<br />

In recent years railroad carriages have been increasingly<br />

considered to be eco-friendly, energy efficient, and are viewed<br />

as a good means of transportation. Demand <strong>for</strong> railroad<br />

bearing business grows greatly in China and Europe.<br />

High reliability is sought after in a bearing <strong>for</strong> railroad<br />

applications because of public visibility. There is also a strong<br />

demand from the railroad companies <strong>for</strong> longer time between<br />

maintenance periods.<br />

There<strong>for</strong>e the problems facing railroad bearings is how to<br />

effectively maintain reliability and extend the time between<br />

maintenance periods. <strong>NTN</strong> has developed an Insulated Bearing with shields and the new RCT<br />

Bearing, which could solve these problems and satisfy the Chinese and European markets.<br />

This report discusses laboratory evaluation test results concerning the per<strong>for</strong>mance of Insulated<br />

Bearings with shields and the new RCT Bearing.<br />

1. Introduction<br />

Recently, the usefulness of rolling stock has been<br />

appreciated even more because trains are<br />

increasingly regarded as an eco-friendly means of<br />

transportation that excels in energy efficiency. In<br />

particular, there have been serious ef<strong>for</strong>ts <strong>for</strong> the<br />

construction of intercity railway infrastructure and the<br />

introduction of high-speed railway systems in China.<br />

Furthermore, in the European market, which accounts<br />

<strong>for</strong> 50% of the world’s railway equipment demand,<br />

higher train speeds are needed to accommodate the<br />

recent expansion of the EU. Thus, in these markets,<br />

the demands <strong>for</strong> rolling stock bearings have been<br />

increasing dramatically.<br />

The typical bearings <strong>for</strong> rolling stock include traction<br />

motor bearings <strong>for</strong> power transmission systems, drive<br />

system bearings used in the gearboxes (drives) that<br />

transmit the motor output to the axles, and axle<br />

bearings that support the weights of the train cars.<br />

Each of these bearings is a critical component whose<br />

per<strong>for</strong>mance directly affects the operation of railroads,<br />

and, there<strong>for</strong>e, they must all be highly reliable. At the<br />

same time, the end users who operate the trains are<br />

demanding longer maintenance intervals. There<strong>for</strong>e,<br />

the manufacturers of bearings <strong>for</strong> rolling stock now<br />

have to address the challenge of realizing longer<br />

maintenance intervals while maintaining high levels of<br />

bearing reliability.<br />

Recently, we have developed unique bearing<br />

products to address these challenges and to fulfill the<br />

needs of the very promising Chinese and European<br />

markets. They are our new RCT bearings <strong>for</strong><br />

axleboxes, which is a line of high per<strong>for</strong>mance<br />

axlebox bearings and our sealed insulated bearings<br />

<strong>for</strong> traction motors. This report describes the results of<br />

evaluation tests <strong>for</strong> our new RCT bearing <strong>for</strong><br />

axleboxes and our sealed insulated bearings.<br />

2. New RCT Bearings<br />

In the European rolling stock axlebox bearing market,<br />

metric-series bearings have been used commonly, and<br />

such bearings are also often adopted in the Chinese<br />

rolling stock market. We have recently developed a new<br />

line of RCT bearings <strong>for</strong> axleboxes that satisfy the EN<br />

standards, which are commonly adopted in the<br />

European and Chinese rolling stock markets.<br />

*RCT bearings: sealed double-row tapered roller<br />

bearings used on rolling stock axles.<br />

<strong>Industrial</strong> Engineering Dept.<br />

-84-

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