Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
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<strong>NTN</strong> TECHNICAL REVIEW No.742006<br />
New Product <br />
Development of New RCT Bearing<br />
<strong>for</strong> Axleboxes and Insulated Bearing with Shields<br />
Ryutaro OKA<br />
In recent years railroad carriages have been increasingly<br />
considered to be eco-friendly, energy efficient, and are viewed<br />
as a good means of transportation. Demand <strong>for</strong> railroad<br />
bearing business grows greatly in China and Europe.<br />
High reliability is sought after in a bearing <strong>for</strong> railroad<br />
applications because of public visibility. There is also a strong<br />
demand from the railroad companies <strong>for</strong> longer time between<br />
maintenance periods.<br />
There<strong>for</strong>e the problems facing railroad bearings is how to<br />
effectively maintain reliability and extend the time between<br />
maintenance periods. <strong>NTN</strong> has developed an Insulated Bearing with shields and the new RCT<br />
Bearing, which could solve these problems and satisfy the Chinese and European markets.<br />
This report discusses laboratory evaluation test results concerning the per<strong>for</strong>mance of Insulated<br />
Bearings with shields and the new RCT Bearing.<br />
1. Introduction<br />
Recently, the usefulness of rolling stock has been<br />
appreciated even more because trains are<br />
increasingly regarded as an eco-friendly means of<br />
transportation that excels in energy efficiency. In<br />
particular, there have been serious ef<strong>for</strong>ts <strong>for</strong> the<br />
construction of intercity railway infrastructure and the<br />
introduction of high-speed railway systems in China.<br />
Furthermore, in the European market, which accounts<br />
<strong>for</strong> 50% of the world’s railway equipment demand,<br />
higher train speeds are needed to accommodate the<br />
recent expansion of the EU. Thus, in these markets,<br />
the demands <strong>for</strong> rolling stock bearings have been<br />
increasing dramatically.<br />
The typical bearings <strong>for</strong> rolling stock include traction<br />
motor bearings <strong>for</strong> power transmission systems, drive<br />
system bearings used in the gearboxes (drives) that<br />
transmit the motor output to the axles, and axle<br />
bearings that support the weights of the train cars.<br />
Each of these bearings is a critical component whose<br />
per<strong>for</strong>mance directly affects the operation of railroads,<br />
and, there<strong>for</strong>e, they must all be highly reliable. At the<br />
same time, the end users who operate the trains are<br />
demanding longer maintenance intervals. There<strong>for</strong>e,<br />
the manufacturers of bearings <strong>for</strong> rolling stock now<br />
have to address the challenge of realizing longer<br />
maintenance intervals while maintaining high levels of<br />
bearing reliability.<br />
Recently, we have developed unique bearing<br />
products to address these challenges and to fulfill the<br />
needs of the very promising Chinese and European<br />
markets. They are our new RCT bearings <strong>for</strong><br />
axleboxes, which is a line of high per<strong>for</strong>mance<br />
axlebox bearings and our sealed insulated bearings<br />
<strong>for</strong> traction motors. This report describes the results of<br />
evaluation tests <strong>for</strong> our new RCT bearing <strong>for</strong><br />
axleboxes and our sealed insulated bearings.<br />
2. New RCT Bearings<br />
In the European rolling stock axlebox bearing market,<br />
metric-series bearings have been used commonly, and<br />
such bearings are also often adopted in the Chinese<br />
rolling stock market. We have recently developed a new<br />
line of RCT bearings <strong>for</strong> axleboxes that satisfy the EN<br />
standards, which are commonly adopted in the<br />
European and Chinese rolling stock markets.<br />
*RCT bearings: sealed double-row tapered roller<br />
bearings used on rolling stock axles.<br />
<strong>Industrial</strong> Engineering Dept.<br />
-84-