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Special Issue; Products for Industrial Machinery - NTN

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New <strong>Products</strong> In<strong>for</strong>mation<br />

Ultra-Low Torque Tapered Roller Bearing<br />

Significantly lower running torque<br />

(1/2 that of previous tapered roller bearing in the same class),<br />

without loss in bearing life and rigidity<br />

Features<br />

Per<strong>for</strong>mance<br />

¡Realization of lower torque:<br />

1/2 that of previous bearing<br />

¡Compact bearing size: 10%<br />

or greater reduction of<br />

outside bearing diameter<br />

(same life and rigidity<br />

compared to previous<br />

bearing)<br />

Engineering challenges and solutions<br />

Challenge 1: Realization of lower torque<br />

Means <strong>for</strong> realization: Implementation of<br />

optimization in design<br />

Adoption of a new cage <strong>for</strong>m with reduced oil stirring<br />

resistance<br />

Challenge 2: Maintain bearing life comparable<br />

to that of the previous bearing<br />

Means <strong>for</strong> realization: Adoption of FA heat<br />

treatment<br />

When lubricated with clean oil, the new product boasts<br />

a bearing life 2.8 times as long as that<br />

of the 4T product.<br />

Challenge 3: Maintain rigidity<br />

comparable to that of the<br />

previous bearing<br />

Means <strong>for</strong> realization: Adoption of<br />

a high load capacity design<br />

The cage is situated near the outer Previous product<br />

ring and a maximum possible number<br />

of rollers are incorporated.<br />

27.25 27.25<br />

Previous<br />

30309D model<br />

100<br />

Oil flow<br />

90<br />

45<br />

New product<br />

Image of oil flow<br />

New product<br />

Shape of cage pocket<br />

Running torque (Nm)<br />

Axial displacement (m)<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

0<br />

Torque measurement result<br />

Bearing speed (r/min)<br />

Running torque is 1/2 as low as the previous product at a<br />

practical speed range of 500–2000 r/min.<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

500 1000 1500 2000<br />

Bearing rigidity calculation result<br />

0 5 10 15 20 25 30<br />

Axial load (kN)<br />

Previous product<br />

New product<br />

Previous product<br />

New product<br />

The new product has rigidity nearly equivalent to that of the<br />

previous product<br />

-119-

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