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Special Issue; Products for Industrial Machinery - NTN

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<strong>NTN</strong> TECHNICAL REVIEW No. 742006<br />

succeeded in generating vibration of not only the<br />

alignment and feeding section but also of the return<br />

section with just one driving unit and one controller.<br />

Furthermore, the vibration direction of the alignment<br />

and feeding section is opposite the vibration direction<br />

of the return section.<br />

The author has adopted a vibration-direction<br />

switching leaf spring with rigidity in the leaf thickness<br />

direction that is lower than the leaf spring rigidity of the<br />

linear feeder. Consequently, the vibration in the leaf<br />

spring thickness is dampened while only the<br />

longitudinal vibration is utilized so that the vibrating<br />

angle with the linear feeder (alignment feeder) is<br />

converted to the opposite direction, which is<br />

necessary <strong>for</strong> the driving motion on the return side.<br />

2.1 Advantages<br />

The author’s monodrive two-way feeder boasts the<br />

following advantages.<br />

1) One linear feeder propels transfer chutes in two<br />

directions—the alignment/supply side and the<br />

return side (patent pending)<br />

The completely new operation principle combines<br />

the resonance phenomenon, which has been used<br />

commonly, with <strong>for</strong>ced vibration movement.<br />

2) Reduction of installation space<br />

The greatest advantage of the author’s parts feeder<br />

is the reduction of installation space. Compared<br />

with the combination of a conventional bowl feeder<br />

and a linear feeder, the floor space requirement <strong>for</strong><br />

the author’s design is approximately 1/2 or less<br />

(Fig. 1).<br />

3) Energy conservation and lighter weight<br />

The author’s linear feeder system is capable of<br />

parts storage, alignment and supply, and there<strong>for</strong>e<br />

is a lighter parts feeding system that contributes to<br />

reduced energy consumption. Compared with the<br />

combination of a conventional bowl feeder and a<br />

linear feeder, both the weight and energy<br />

consumption of the author’s system are less than<br />

1/3 (data by <strong>NTN</strong>).<br />

4) Simple construction makes it an optimal choice<br />

<strong>for</strong> multiple product type and small-lot<br />

production<br />

The author’s feeder arrangement is very simple. It<br />

essentially consists of an ordinary linear parts<br />

feeder with the addition of a vibration direction<br />

switching leaf spring unit, and it boasts excellent<br />

maintainability. The author’s system is capable of<br />

handling a variety of workpiece types just by<br />

mounting the relevant chutes.<br />

5) Possibility of CAD design <strong>for</strong> the tooling<br />

(alignment section)<br />

Three-dimensional tooling ef<strong>for</strong>ts such as those<br />

needed <strong>for</strong> conventional bowl feeder systems are<br />

usually not necessary with the author’s system.<br />

Thus, the tooling on the author’s feeder system can<br />

be readily designed using a CAD system.<br />

2.2 Technical data<br />

The main technical specifications of the monodrive<br />

two-way feeder are given below.<br />

¡Models: Three models—MD10, MD20 and MD30<br />

¡Size<br />

MD10: 366L x 120W x 189H (mm)<br />

MD20: 458L x 166W x 229H (mm)<br />

MD30: 663L x 205W x 342H (mm)<br />

*The size of the alignment chute is not included.<br />

¡Mass of feeder<br />

MD10: 9 kg (The chute is not included.)<br />

Bowl-type<br />

(conventional design)<br />

Monodrive two-way feeder<br />

Monodrive<br />

two-way feeder<br />

Bowl-type (conventional design)<br />

Fig. 1 Comparison of space-saving<br />

-106-

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