Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
Special Issue; Products for Industrial Machinery - NTN
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<strong>NTN</strong> TECHNICAL REVIEW No. 742006<br />
succeeded in generating vibration of not only the<br />
alignment and feeding section but also of the return<br />
section with just one driving unit and one controller.<br />
Furthermore, the vibration direction of the alignment<br />
and feeding section is opposite the vibration direction<br />
of the return section.<br />
The author has adopted a vibration-direction<br />
switching leaf spring with rigidity in the leaf thickness<br />
direction that is lower than the leaf spring rigidity of the<br />
linear feeder. Consequently, the vibration in the leaf<br />
spring thickness is dampened while only the<br />
longitudinal vibration is utilized so that the vibrating<br />
angle with the linear feeder (alignment feeder) is<br />
converted to the opposite direction, which is<br />
necessary <strong>for</strong> the driving motion on the return side.<br />
2.1 Advantages<br />
The author’s monodrive two-way feeder boasts the<br />
following advantages.<br />
1) One linear feeder propels transfer chutes in two<br />
directions—the alignment/supply side and the<br />
return side (patent pending)<br />
The completely new operation principle combines<br />
the resonance phenomenon, which has been used<br />
commonly, with <strong>for</strong>ced vibration movement.<br />
2) Reduction of installation space<br />
The greatest advantage of the author’s parts feeder<br />
is the reduction of installation space. Compared<br />
with the combination of a conventional bowl feeder<br />
and a linear feeder, the floor space requirement <strong>for</strong><br />
the author’s design is approximately 1/2 or less<br />
(Fig. 1).<br />
3) Energy conservation and lighter weight<br />
The author’s linear feeder system is capable of<br />
parts storage, alignment and supply, and there<strong>for</strong>e<br />
is a lighter parts feeding system that contributes to<br />
reduced energy consumption. Compared with the<br />
combination of a conventional bowl feeder and a<br />
linear feeder, both the weight and energy<br />
consumption of the author’s system are less than<br />
1/3 (data by <strong>NTN</strong>).<br />
4) Simple construction makes it an optimal choice<br />
<strong>for</strong> multiple product type and small-lot<br />
production<br />
The author’s feeder arrangement is very simple. It<br />
essentially consists of an ordinary linear parts<br />
feeder with the addition of a vibration direction<br />
switching leaf spring unit, and it boasts excellent<br />
maintainability. The author’s system is capable of<br />
handling a variety of workpiece types just by<br />
mounting the relevant chutes.<br />
5) Possibility of CAD design <strong>for</strong> the tooling<br />
(alignment section)<br />
Three-dimensional tooling ef<strong>for</strong>ts such as those<br />
needed <strong>for</strong> conventional bowl feeder systems are<br />
usually not necessary with the author’s system.<br />
Thus, the tooling on the author’s feeder system can<br />
be readily designed using a CAD system.<br />
2.2 Technical data<br />
The main technical specifications of the monodrive<br />
two-way feeder are given below.<br />
¡Models: Three models—MD10, MD20 and MD30<br />
¡Size<br />
MD10: 366L x 120W x 189H (mm)<br />
MD20: 458L x 166W x 229H (mm)<br />
MD30: 663L x 205W x 342H (mm)<br />
*The size of the alignment chute is not included.<br />
¡Mass of feeder<br />
MD10: 9 kg (The chute is not included.)<br />
Bowl-type<br />
(conventional design)<br />
Monodrive two-way feeder<br />
Monodrive<br />
two-way feeder<br />
Bowl-type (conventional design)<br />
Fig. 1 Comparison of space-saving<br />
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