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Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

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ENGINEERING RESOURCES<br />

SIZING AND SELECTION LIMITING FACTORS<br />

Torque Margin<br />

The following torque margins are recommended:<br />

Stepper = 2.0<br />

Brushless Servo = 1.15<br />

Brushed DC Servo = 1.15<br />

Inertia Match<br />

For best efficiency <strong>and</strong> dynamic performance:<br />

1≤<br />

J REF<br />

J MOTOR<br />

≤10<br />

Critical Speed<br />

Critical speed for a given length of a given diameter screw in a<br />

given bearing system is that rotational speed at which the screw<br />

will have a natural frequency of oscillation about its own axis.<br />

Curves of critical speed versus length are provided for each screw<br />

diameter in the screw drive actuator section of this catalog.<br />

Screw/Nut Thrust Capacity<br />

Screw nut thrust capacity is the axial load which the screw <strong>and</strong> nut<br />

can deliver to the carrier. This force is limited by the interaction of<br />

the screw <strong>and</strong> nut threads for a solid nut <strong>and</strong> by the rolling<br />

ball/thread system of the ball screw/nut. In the <strong>Tol</strong>-O-<strong>Matic</strong> actuator<br />

design, all axial load is supported by the screw in tension<br />

against the thrust bearings.<br />

For solid nut actuators, maximum thrust <strong>and</strong> speed ratings are<br />

shown on the critical speed charts. Because of thermal considerations,<br />

the axial thrust to be provided by a solid nut at any operating<br />

speed must be limited such that:<br />

Thrust<br />

Speed<br />

X ≤ 0.1<br />

Max. Thrust Rating Max. Speed Rating<br />

Belt Rating<br />

For belt actuators, the required thrust must be less than the belt rating<br />

at the operating speed. These limits are shown in the belt actuator<br />

section of this catalog.<br />

Backlash<br />

Defined as the linear distance which is lost in positioning the nut<br />

when the screw direction of rotation changes. Backlash is directly<br />

related to the closeness of fit between the nut <strong>and</strong> screw.<br />

SOLID<br />

BALL<br />

NUT<br />

Anti-<br />

Low<br />

Single<br />

Single<br />

Backlash<br />

Backlash<br />

Backlash (in.) 0.007 0.003 0.015 0.002<br />

Backlash (mm) 0.18 0.08 0.25 0.05<br />

Designation SN SNA BN BNL<br />

RMS Torque<br />

The RMS torque must be less than the motor’s continuous torque<br />

rating.<br />

SPEED<br />

t 1<br />

t 2<br />

t 3<br />

t 4<br />

t 5<br />

Torques are: T1,T2, T3, T4, T5<br />

RMS Torque =<br />

TIME<br />

+ + + +<br />

+ + + +<br />

Higher ratios can be used if the duty cycle is modest. Consult the<br />

factory for guidance.<br />

For ball screw/nut actuators, the thrust ratings shown on the critical<br />

speed charts represent the thrust at which a screw/nut life of 10 6<br />

inches (25 x 10 6 millimeters) can be expected. For other loads, life is<br />

given by:<br />

( )<br />

10<br />

Rated Thrust<br />

3<br />

Life = X 10 6 inches<br />

Nut Load Thrust<br />

148

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