Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

CONTENTS
A COMPLETE FAMILY OF MOTION CONTROL PRODUCTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Typical Application Solutions. . . . . . . . . . . . . . . . . . . . 4
CONTROLLERS, DRIVES AND MOTORS
Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . 12
Brushless Servo Systems. . . . . . . . . . . . . . . . . . . . 14
Stepper Systems . . . . . . . . . . . . . . . . . . . . . . . . 16
Brushed Dc Systems. . . . . . . . . . . . . . . . . . . . . . 18
Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MSC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Controller/Drive Combinations . . . . . . . . . . . . . . . . . . . 30
MSS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
MSCLDC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DM5C & DM6C . . . . . . . . . . . . . . . . . . . . . . . . 37
Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SSD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DMCLDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DM5 & DM6. . . . . . . . . . . . . . . . . . . . . . . . . . 48
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
MRV Brushless Servo Motors . . . . . . . . . . . . . . . . . 51
MRS Stepper Motors. . . . . . . . . . . . . . . . . . . . . . 55
MRB & MRBN Brushed Dc Motors . . . . . . . . . . . . . . 57
MECHANICAL ACTUATORS
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Basic Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Screw-drive Actuators . . . . . . . . . . . . . . . . . . . . . . . 69
BCS/MCS Series. . . . . . . . . . . . . . . . . . . . . . . . . 74
SLS/MLS Series . . . . . . . . . . . . . . . . . . . . . . . . . 76
B3S/M3S Series. . . . . . . . . . . . . . . . . . . . . . . . . 78
Belt-drive Actuators . . . . . . . . . . . . . . . . . . . . . . . . 81
BCB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
B3B/M3B Series . . . . . . . . . . . . . . . . . . . . . . . . 86
Actuator Accessories . . . . . . . . . . . . . . . . . . . . . . . . 88
Dual Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Dual 180˚ Carrier. . . . . . . . . . . . . . . . . . . . . . . 90
Floating Mount Bracket . . . . . . . . . . . . . . . . . . . . 93
Tube Supports . . . . . . . . . . . . . . . . . . . . . . . . . 94
Standard Mounting and Mounting Plates. . . . . . . . . . . 95
MOTOR MOUNTING AND SYSTEM ACCESSORIES
Motor Mounting Screw-Drives . . . . . . . . . . . . . . . . . . . 98
Couplers and Motor Mount Kits for In-line Mounting . . . . 99
In-line Gearhead Mounting. . . . . . . . . . . . . . . . . . . 103
In-line Motor/Gearhead Combination Mount Dimensions . . . 109
In-line Motor Mounting Dimensions . . . . . . . . . . . . . . 112
Reverse-Parallel Mounting. . . . . . . . . . . . . . . . . . . . 114
Motor Mounting Belt-Drives . . . . . . . . . . . . . . . . . . . . 118
Direct-Drive Mounting Kits, Couplers and Gearheads . . . . . 119
Direct-Drive Mounting Dimensions . . . . . . . . . . . . . . . 120
Reduction Drive Mounting . . . . . . . . . . . . . . . . . . . 121
PIT Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . 124
JS Joystick Interface . . . . . . . . . . . . . . . . . . . . . . . . 125
SIT Hand-held Interface . . . . . . . . . . . . . . . . . . . . . . 126
Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
ORDERING
Actuator Requirements. . . . . . . . . . . . . . . . . . . . . . . 134
Motor and Control Requirements . . . . . . . . . . . . . . . . . 135
Field Retrofit Kits . . . . . . . . . . . . . . . . . . . . . . . . . 136
ENGINEERING RESOURCES
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . 138
Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . 140
Selecting a Motor Drive Technology. . . . . . . . . . . . . . . . 142
Basic Sizing Equations. . . . . . . . . . . . . . . . . . . . . . . 143
Sizing and Selection Limiting Factors. . . . . . . . . . . . . . . 148
Application Data Guidelines . . . . . . . . . . . . . . . . . . . . 150
Terms and Conditions of Sale. . . . . . . . . . . . . . . . . . . 152
©Copyright 1997, Tol-O-Matic, Inc. All rights reserved. No part of this publication may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any language in any
form by any means without the written permission of Tol-O-Matic, Inc.
Tol-O-Matic, Axidyne, and Excellence in Motion are registered trademarks, Tol-O-Matic, Inc. Other
product and corporate names may be trademarks of other companies, and are used only for
explanation and to the owner’s benefit, without intent to infringe.
Information furnished in this catalog is believed to be accurate and reliable. However, Tol-O-Matic
assumes no responsibility for its use or for any errors that may appear in this document. Tol-O-
Matic reserves the right to change the design or operation of the equipment described herein and
any associated motion products without notice. Information in this document is subject to change
without notice.