Tol-O-Matic System Compatibility - Industrial and Bearing Supplies
Tol-O-Matic System Compatibility - Industrial and Bearing Supplies
Tol-O-Matic System Compatibility - Industrial and Bearing Supplies
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SYSTEM2<br />
SYSTEM<br />
APPLICATION:<br />
Metal Fabrication<br />
Spot Welder<br />
<strong>Tol</strong>-O-<strong>Matic</strong> <strong>System</strong><br />
Components:<br />
• SSC2 two-axis controller<br />
• Two MSD microstepping<br />
drives<br />
• MRS342 stepper motor<br />
• MRS343 stepper motor<br />
• JS two-axis joystick<br />
• B3S20 screw-drive recirculating<br />
ball bearing<br />
actuator<br />
• BCS15 screw-drive rod<br />
bearing actuator<br />
• Motor couplings, motor<br />
adapters, <strong>and</strong> cabling<br />
automatically selected<br />
using the <strong>Tol</strong>-O-Motion<br />
sizing software configuration<br />
generator<br />
APPLICATION DESCRIPTION:<br />
A sheet metal fabricator needed to perform multiple spot welds on lot sizes ranging from 50 to 100<br />
pieces. No two lots had welds in the same locations; therefore, setup simplicity was crucial..<br />
APPLICATION REQUIREMENTS:<br />
• Two axis positioning system<br />
• Teach mode<br />
• Repeatability better than ± 0.005<br />
• Speed = 25 inches per second<br />
• Weld head load = 10 lbs<br />
TOL-O-MATIC SOLUTION:<br />
The SSC2 two axis controller with the <strong>Tol</strong>-O-Motion SSC user interface software provides a dedicated<br />
joystick teach mode unlike any other for simplicity of multiple axis point-to-point programming. The flexible<br />
SSC controller is capable of providing control for any of the <strong>Tol</strong>-O-<strong>Matic</strong> drivers (brushed dc servo,<br />
brushless servo, or steppers) but since speed <strong>and</strong> torque requirements allowed the use of a low cost<br />
stepper system, the MSD microstepping drives with the MRS stepper motors provided the most cost<br />
effective solution. A B3S20 (2" cylinder-style body B3S Series screw-drive) was selected for the primary<br />
axis actuator due to the large moment load generated by the secondary axis actuator, motor <strong>and</strong> load.<br />
For the secondary axis a BCS15 (1 1 /2" cylinder-style body BCS Series screw-drive) actuator was selected.<br />
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