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Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

Tol-O-Matic System Compatibility - Industrial and Bearing Supplies

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SYSTEM2<br />

SYSTEM<br />

APPLICATION:<br />

Metal Fabrication<br />

Spot Welder<br />

<strong>Tol</strong>-O-<strong>Matic</strong> <strong>System</strong><br />

Components:<br />

• SSC2 two-axis controller<br />

• Two MSD microstepping<br />

drives<br />

• MRS342 stepper motor<br />

• MRS343 stepper motor<br />

• JS two-axis joystick<br />

• B3S20 screw-drive recirculating<br />

ball bearing<br />

actuator<br />

• BCS15 screw-drive rod<br />

bearing actuator<br />

• Motor couplings, motor<br />

adapters, <strong>and</strong> cabling<br />

automatically selected<br />

using the <strong>Tol</strong>-O-Motion<br />

sizing software configuration<br />

generator<br />

APPLICATION DESCRIPTION:<br />

A sheet metal fabricator needed to perform multiple spot welds on lot sizes ranging from 50 to 100<br />

pieces. No two lots had welds in the same locations; therefore, setup simplicity was crucial..<br />

APPLICATION REQUIREMENTS:<br />

• Two axis positioning system<br />

• Teach mode<br />

• Repeatability better than ± 0.005<br />

• Speed = 25 inches per second<br />

• Weld head load = 10 lbs<br />

TOL-O-MATIC SOLUTION:<br />

The SSC2 two axis controller with the <strong>Tol</strong>-O-Motion SSC user interface software provides a dedicated<br />

joystick teach mode unlike any other for simplicity of multiple axis point-to-point programming. The flexible<br />

SSC controller is capable of providing control for any of the <strong>Tol</strong>-O-<strong>Matic</strong> drivers (brushed dc servo,<br />

brushless servo, or steppers) but since speed <strong>and</strong> torque requirements allowed the use of a low cost<br />

stepper system, the MSD microstepping drives with the MRS stepper motors provided the most cost<br />

effective solution. A B3S20 (2" cylinder-style body B3S Series screw-drive) was selected for the primary<br />

axis actuator due to the large moment load generated by the secondary axis actuator, motor <strong>and</strong> load.<br />

For the secondary axis a BCS15 (1 1 /2" cylinder-style body BCS Series screw-drive) actuator was selected.<br />

5

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