Contractors' Questionnaire - Construction Owners Association of ...

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Bulk Material Bulk materials are generally defined as the balance of construction components outside the major equipment classification. Bulks are commonly referred to as commodity materials. In general bulks do not include tagged/numbered equipment. Please use the following table as a guide in categorizing cost of bulk materials. Bulk Material Reference Table Craft Civil/Structural Pipe Instrumentation Electrical Misc. Examples of Bulk Material Concrete Reinforcing Steel Concrete Embeds Structural Steel Piling Pipe Fittings Manual valves Hangers / Supports Process Air Duct Control valves Control panels Field instrumentation Instrument air tubing Cable tray Conduit Wire/Cable Light fixtures Electrical heat tracing Grounding Insulation Paint Fireproofing 12
Total Cost of Major Equipment The purpose of this question is to determine the extent to which the overall project cost is driven by the purchase of major equipment in general and more particularly, mechanical and process equipment. Please see the Equipment Reference Table provided below. Record the total purchase cost of major equipment overall as well as the total purchase cost of mechanical and process equipment. Total Cost of Major Equipment $____________________ ◘ N/A ◘ Unknown Total Cost of Mechanical and process Equipment $__________◘ N/A ◘ Unknown Equipment Reference Table Examples of Major Kinds of Equipment Covered Equipment Electrical Equipment HVAC Systems Prefabricated air supply houses Motors 600V and above Electricity Generation and Major electrical items (e.g., unit substations, transformers, switch Transmission gear, motor-control centers, batteries, battery chargers, turbines and other miscellaneous power generation equipment). Mining Equipment Loaders and Haulers Dozers, haul trucks, graders. Excavators Hydraulic/ electric shovels, draglines, etc. Material Handling Equipment Mechanical & Process Equipment Exchangers Heat transfer equipment: tubular exchangers, condensers, evaporators, reboilers, coolers (including fin-fan coolers and cooling towers). Pumps All types of liquid pumps and drivers. Direct-fired Equipment Fired heaters, furnaces, boilers, kilns, and dryers, including associated equipment such as super-heaters, air preheaters, burners, stacks, flues, draft fans and drivers, etc. Columns and Pressure Vessels Towers, columns, reactors, unfired pressure vessels, bulk storage spheres, and unfired kilns; includes internals such as trays and packing. Tanks Atmospheric storage tanks, bins, hoppers, and silos. Vacuum Equipment Mechanical vacuum pumps, ejectors, and other vacuum producing apparatus and integral auxiliary equipment. Material Handling Equipment Conveyers, cranes, hoists, chutes, feeders, scales and other weighing devices, packaging machines, and lift trucks. Package Units Integrated systems bought as a package (e.g., air dryers, air compressors, refrigeration systems, ion exchange systems, etc.). Special Processing Equipment Agitators, crushers, pulverizers, blenders, separators, cyclones, filters, centrifuges, mixers, dryers, extruders, fermenters, reactors, pulp and paper, and other such machinery with their drivers. Include freight. Exclude costs of project team, costs for field services, bulk construction equipment (such as valves, bus duct etc.) and off-the-shelf equipment. 13
Page 1: COAA Contractor Questionnaire Versi
Page 4 and 5: Heavy Industrial Cogeneration Pulp
Page 6 and 7: 1.4 Project Delivery System Please
Page 8 and 9: 1.7 Project Scope Please provide a
Page 10 and 11: Functions Your Company Self Perform
Page 12 and 13: 2. Performance 2.1 Budgeted and Act
Page 16 and 17: 2.2 Planned and Actual Project Sche
Page 18 and 19: 2.4 Field Rework Was there a system
Page 20 and 21: 3.1 Concrete Instructions Please co
Page 22 and 23: 3.2 Structural Steel Instructions P
Page 24 and 25: 3.3 Electrical Instructions Please
Page 26 and 27: 3.4 Piping Instructions Please comp
Page 28 and 29: 3.6 Equipment Instructions Please c
Page 30 and 31: Vendor-Designed Modules & Pre- Asse
Page 32 and 33: 4.1 Concrete Instructions Please pr
Page 34 and 35: Total Concrete None Quantity (CM) E
Page 36 and 37: Structural Steel Structural Steel N
Page 38 and 39: Electrical Equipment and Devices Pa
Page 40 and 41: Instructions for calculation of Wei
Page 42 and 43: Other Electrical Lighting Fixtures
Page 44 and 45: Instructions for calculation of Sma
Page 46 and 47: Outside Battery Limits (OSBL) Large
Page 48 and 49: 4.6 Equipment Instructions Please p
Page 50 and 51: Estimated Productivity Atmospheric
Page 52 and 53: Material Handling Equipment (w/driv
Page 54 and 55: 4.7 Insulation Instructions Please
Page 56 and 57: 4.8 Module Installation Instruction
Page 58 and 59: 4.9 Scaffolding Instructions Please
Page 60 and 61: 5. Practices 5.1 Front End Planning
Page 62 and 63: 5.1.1. Full Building PDRI Was a Fro
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D6. Utility Sources with Supply Con
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K3. Project Schedule Control 1 2 3
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B6. Future Expansion Considerations
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H. Equipment Scope (1) Complete Poo
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Please evaluate the overall effecti
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7. Was a comprehensive risk assessm
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6. To what extent were new team mem
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6. How effective were team meetings
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6. To what extent was computerized
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5. Which of the following best desc
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5. How extensively was an automated
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5.8 Project Change Management Chang
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11. Did project personnel settle, a
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7. Overall how many workers per saf
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5.10 Quality Management Quality Man
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11. Does the QA/QC manager for this
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5.11 Automation/Integration (AI) Te
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Please evaluate the overall effecti
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6. To what extent was the startup s
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5.13 Prefabrication/ Preassembly/ M
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6.2 Work- hours and Accident Data T
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6.2.2. Subcontractor Employees Plea
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Project Complexity ◘ N/A ◘ UNK
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Business Market Conditions ◘ N/A
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c) Worker accommodations Indicate b
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