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B - Quad-Lock Building Systems

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PRODUCT MANUAL<br />

Check the sill for level and adjust. Now continue on with building the wall around the window bucks. Run panels just past<br />

the inside of the bucks. Place split ties as close to the buck as possible.<br />

Fasten around both sides of the perimeter of the buck, using Wind-<strong>Lock</strong>s and screws at maximum 6" [152mm] centers.<br />

Trim away excess foam with a hand saw. Make sure that you have access to the wall cavity through the sill, to ensure<br />

concrete consolidation. Reduce waste by saving all your leftover pieces that are 12" [305mm] long or more, and using<br />

them on the second to last row at the top of the wall where there is less form pressure.<br />

When window and door openings occur in locations close to corners, the corners may tend to act more like columns and<br />

require additional tie-backs. When an opening is less than 4 feet [1.2m] from a corner, span a 2x from the corner across<br />

the opening and well into the wall beyond at about 3 ft. [90cm] O.C. vertically. Screw through the 2x into the tie flanges<br />

to anchor the corner back to the rest of the wall on the other side of the opening.<br />

Attaching Storm or Typhoon Shutters<br />

Many hurricane-prone coastal or island communities are now requiring storm or<br />

typhoon shutters on the exterior openings of buildings. In this case, it is wise to<br />

have a concrete surface to mount the shutter directly to, rather than reaching<br />

through the EPS panels with long fasteners into the concrete. Long fasteners that<br />

penetrate the foam are subject to a “cantilever” condition that will put large<br />

amounts of shear stress on them, and are therefore not advisable.<br />

A form must be constructed that is a hybrid of the Internal Wood Buck described<br />

above, and an External Wood Buck made from plywood. This hybrid form will<br />

allow the concrete to flow to the outside of the building in a band along the header<br />

and sill of the window or door, to which storm shutters can be properly attached.<br />

External plywood form components should be made large enough to be screwed<br />

to tie flanges above and below the opening. See diagram for suggestions on<br />

construction of a hybrid form.<br />

Windows at Corners:<br />

Figure 71: Attachment of Roll-Up Storm Shutter<br />

IMPORTANT: When window and door openings occur in locations close to corners, the corners may tend to act more<br />

like columns and require additional tie-backs. When an opening is less than 4 ft [120cm] from a corner, span a 2x from<br />

the corner across the opening and well into the wall beyond at about 3 ft. [91cm] o.c. vertically. Screw through the 2x<br />

into the tie flanges to anchor the corner back to the rest of the wall on the other side of the opening.<br />

Page 66 Chapter 2 – Design & Construction Details July 2009

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