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Buderus Manual on Trenchless Installation of Ductile Cast ... - Duktus

Buderus Manual on Trenchless Installation of Ductile Cast ... - Duktus

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7. 2 A descripti<strong>on</strong> <strong>of</strong> the technique<br />

In the relining technique, ductile cast ir<strong>on</strong> pipes to DIN EN [7.1] or DIN EN 98<br />

[7.2] are pushed or pulled into the existing, old pipeline. They slide <strong>on</strong> their sockets<br />

when this is d<strong>on</strong>e. What is important in this case is for the old pipeline to be properly<br />

prepared. When work <strong>of</strong> this kind was d<strong>on</strong>e in the past, it was found that a coefficient<br />

<strong>of</strong> fricti<strong>on</strong> <strong>of</strong> µ < 1.0 can always be achieved if the old pipe is properly prepared – if encrustati<strong>on</strong><br />

is removed (Fig. 7.1), if gaps in the floor <strong>of</strong> the pipe at the sockets are closed<br />

<strong>of</strong>f, if lubricant is applied to the floor <strong>of</strong> the pipe, and so <strong>on</strong>.<br />

Generally speaking, the annular space left between the old pipe and the new pipe is<br />

filled with an alkaline insulating material. If this is d<strong>on</strong>e, ductile ir<strong>on</strong> pipes with zinc<br />

coating and cover coating are sufficient (Fig. 7.2). If not, ductile ir<strong>on</strong> pipes with cement<br />

mortar coating have to be used.<br />

Fig. 7.1 High-pressure cleaning <strong>of</strong> the old<br />

pipeline<br />

7.2.1 Pulling-in<br />

For pulling-in, the positive locking l<strong>on</strong>gitudinal<br />

force-fit BLS ® restrained joint (Fig.<br />

7.3) needs to be used.<br />

Fig. 7.3<br />

Cut-away views <strong>of</strong> the DN 80 to DN 500 and<br />

DN 600 to DN 1000 BLS ® restrained joints<br />

A descripti<strong>on</strong> <strong>of</strong> the technique, pulling-in<br />

Fig. 7.2 Insulati<strong>on</strong> <strong>of</strong> the annular space<br />

77

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